- Individual is expected to perform job duties safely and in compliance with work instructions
- Actively participate in the facility scorecards.
- Help Maintain and enforce safety practices within the lab environment.
- Individual is expected to perform job duties in compliance with the defined quality management system.
- Performs Certificate of Analysis review of all finished products.
- Monitors production schedule and works with Production Manager, Corporate Scheduler and Shipping Team to get quality material out on time to the customer.
- Directs the Controlled Shipment Process & oversees Shipping Processes to ensure quality procedures are being properly followed
- Maintains and properly stores daily quality documentation (dock audits, raw material COAs and Changeover Documentation)
- Manages and oversees lab equipment verifications and calibrations.
- Tracks and monitors non-conforming material consisting mainly of scrap, internal rejections, and customer returns/complaints.
- Compiles and analyzes data consisting of product defect trends, final functionality results for finished products, process control for new formulations, etc.
- Works with Product Development/Engineering Team to adjust processing parameters and formulations to help reduce the amount of scrap/non-conforming product produced.
- Participates in Monthly Quality Audit Process
- Interacts with internal and external customers during customer complaints, audits and visits.
- Oversee trials involving changes in processes, instrumentations, and measurements.
- Assists in the development of the product control plans through pre-trial meetings.
- On a daily basis gather, interpret, and apply statistical methods to various production/quality-related processes. Communicates the results to the team during the daily OEE meetings.
- Assume a leading role in process improvement for operations incidents that involve internally rejected materials. This involves participating in a cross-functional team that determines the root cause and implements permanent corrective actions.
- Participates in the overall quality strategy planning for the plant that is aligned with the WPP quality goals.
- Assumes role of Quality Manager in their absence as needed.
- Leads key improvement projects.
- Performs other duties and assignments as directed by the supervisor.
- Travel required on occasion.
- A Bachelor of Science degree is required.
- Training in the operation and theory of testing equipment and laboratory techniques is preferred.
- Skilled in the use of computer software, including word-processing, spreadsheets, graphics,
- Basic understanding of ASTM, and ISO standards.
- Ability to use statistical analysis tools.
- Understanding of typical mechanical properties, for example, tensile, flex, hardness, impact, and shrinkage is preferred.
- Skill/experience in root cause analysis and problem-solving techniques preferred.
- Laboratory Environment
- Manufacturing Environment
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Description
SummaryThe Quality Assurance Engineer is responsible for monitoring, analyzing and reporting data regarding conformance to Washington Penn Plastic's overall quality management system.
Responsibility for Safety, Health & EnvironmentalWorking Conditions: