Quality Engineer Manufacturing - Markesan, United States - Sigma Castings

Sigma Castings Markesan, United States

1 week ago

Description

Job DescriptionJob Description

Essential Duties and Responsibilities:
Quality Testing

C onduct routine and non-routine analyses of in-process materials, raw materials, environmental samples, finished goods or stability samples.

Carry out ongoing lab and field sampling. Auditing visual, dimensional layout, and mechanical tests of materials and processes.

Interpret test results, compare them to established specifications and control limits, and make recommendations on appropriateness of data for release.

Produce reports regarding nonconformance of products or processes, daily production quality, root cause analyses, or quality trends. Record, compile, and prepare reports for analysis and evaluation.

Inspect all product returns, analyze the defect, and document the findings. Analyze quality control test results and provide feedback and interpretation to production management or staff.

Evaluates defects and determines product disposition (ex: Sort, Hold, Us-As-Is, rework), as part of MRB.

Participate in the development of Failure Mode and Effects Analysis (FMEA).

Participate or lead FAIR, FAI and PPAP

Document Control

Complete documentation needed to support testing procedures including data capture forms, equipment logbooks, or inventory forms.

Document and implement inspection criteria and procedures.

Participate in the development of product specifications.

Assist with auditing, writing, revising and verifying quality standards and developing forms and instructions for recording, evaluating and reporting quality data.

Assist in the development of needed records and standards and maintain accurate and detailed files as required.

Update and maintain current revisions of AS9100 documentation through document control system.

Implement and maintain Quality Standards & Procedures

Verify all processes are conforming to established quality standards and required customer specifications.

Train staff on the method of disposition of discrepant materials, quality control and analytical procedures.

Implement and maintain quality control training programs.

Monitor performance of quality control systems to ensure effectiveness and efficiency.

Provide support for updating, auditing, and maintaining the AS 9100 Quality Management System

Resolve quality issues by identifying problems and implementing effective corrective action plans for both internal and external issues.

Ensure Customer Satisfaction

Interpret blueprints for the purpose of establishing customers' critical needs and how they should be measured.

Investigate (and correct) customer issues and complaints relating to quality; develop a solution, follow up as needed.

Communicate quality control information to all relevant organizational departments, outside vendors, or contractors. Follow up as needed.

Support & lead PPAP efforts related to new product launches to meet customer requirements including development of Control Plan, FMEA, Process Capability, GR&R, and other aspects of APQP.

Participate in Continuous & Process Improvement

Assist in designing and implementing the procedure for the use of Statistical Process Control across all departments as required.

Assist departments in identifying and drafting manufacturing procedures for AS9100 compliance.

Identify critical points in the manufacturing process and specify sampling procedures to be used at these points.

Establish and Maintain Control Plans and FMEA's throughout the life of the part.

All other duties as assigned.

Education and Experience

Requirements/Preferences:
Bachelor's Degree preferred or equivalent work/industry experience.

Skills & Physical Requirements:

E xperience with Dimensional Measuring Tools such as Micrometers, Dial Calipers, Height and Radius Gages, Surface Plate, Numerex CMM running QC-5000 software and Optical Comparator.

Strong verbal and written communication skills.

Ability to foster and promote a positive work environment.

Working knowledge of AS9100 and AS9102 requirements.

Must be able to multi-task and work in a fast-paced environment.

Must have strong understanding of GD+T.

Must be hands on and proactive about correcting problems.

Strong analytical skills.

Proficient with Microsoft Office (Word, Excel, PowerPoint, Access).

Previous experience in the Investment Casting Industry is preferred.

Sigma Engineered Solutions is an equal opportunity employer that is committed to diversity and inclusion in the workplace.

We prohibit discrimination and harassment of any kind based on race, color, sex, religion, sexual orientation, national origin, disability, genetic information, pregnancy, or any other protected characteristic as outlined by federal, state, or local laws.

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