- Ensure procedures and work practices have appropriate safety review and new equipment is reviewed for proper guarding, safe operating procedures, and lockout tagout
- Follow all Food safety practices and processes applicable to the department
- Perform/execute job duties keeping the company's commitment to quality in mind
- Monitor and maintain all food safety activities as part of daily tasks
- Enforce food safety plan while producing product
- Responsible for achieving established performance measures for productivity, quality, and safety levels as set for the production rooms and the whole department; meet or exceed daily production goals related to safety, quality, and quantity produced
- Perform troubleshooting of production room issues as capable and perform minor maintenance on the lines; Cross trained to operate all production rooms including paperwork and set-up; provide backup to positions as needed to ensure efficient operation
- Drive, initiate, and support continuous improvement and elimination of waste and variation in processes using established improvement processes
- Responsible for the timely, efficient, thorough, and effective cleaning and sanitation of their area of responsibility, including but not limited to production or packaging equipment and the surrounding areas or rooms, support areas, and other areas as may be required
- Provide daily work assignments and production priorities to the operators
- Build and maintain a high-performance team environment and coach others in effective team interaction and function; Lead, motivate, and direct employees to achieve clear performance objectives
- Detect quality issues and source the root cause to resolve the issue; Promote GMP compliance and help correct GMP issues
- Promote quality awareness and help correct quality issues
- Understand the product specs and operating standards by customer product and implement the necessary equipment for processing
- Learn, understand, train to, develop and follow documented policies, procedures, and work procedures and drive others to do so; this includes product codes, coding system, line changeovers, and wet and dry line cleaning processes
- Set up of daily productivity board and track production to board targets; maintain detailed and organized data records for the department
- Ensure all necessary supplies, materials and WIP are stocked on the line for daily production needs; verify correct incoming materials and ingredients are in the right area, ensure conformance to established standards and complete the material usage form
- Assist in managing production supplies; deliver Kanban cards to designated purchasing area for replenishment of supplies
- Assist in development of work instructions, training and auditing team members and assisting in special projects
- Perform audits within the production areas for paperwork accuracy and compliance with SOPs, GMPs, and Safety procedures
- Lead others in maintaining good housekeeping and an orderly work area; Assist in implementation of productivity improvements; this person will also help plan ahead to improve utilization of resources
- Support and assist as needed in maintaining and improving operations of the production rooms
- Provide frequent, specific performance feedback and coaching to all Operations employees, including proactively addressing performance issues
- Assure that Production team members are appropriately trained, coached and developed in support of individual career development paths and IFP growth plans; Meet or exceed customer expectations for on-time delivery and quality of product delivered; include support staff as needed to maximize efficient operations and foster One Team approach
- Plan ahead for the shift to ensure and approve full utilization of resources; ensure consistent application of Operational and other Company procedures
- Document and monitor procedures and processes to eliminate variation and promote sharing of knowledge
- Plan, control, and measure all aspects of the production operations area
- Solid background/work experience in manufacturing (2+ years); food or pharmaceutical a plus
- Knowledge of Lean Manufacturing concepts and 5S organizational tools; Six Sigma training a plus
- Proficient computer skills (Word, Excel, ERP)
- Mechanical aptitude/trouble-shooting ability
- Knowledge of food GMP's a plus
- Training and mentoring mindset with constant operator training
- Ability and willingness to learn, understand, and follow documented work procedures
- Demonstrated ability to function in a fast-paced environment while moving multiple simultaneous projects forward
- Balchem is committed to a workplace culture that values and promotes diversity, inclusion, equal employment opportunities, and a work environment free of harassment and hostility.
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Production/Quality Supervisor - Faribault, MN, United States - balchem
Description
Balchem Corporation develops, manufactures, and markets specialty ingredients that improve and enhance the health and well-being of life on the planet, providing state-of-the-art solutions and the finest quality products for a range of industries worldwide.
Our corporate headquarters is located in Montvale, New Jersey and we have a broad network of sales offices, manufacturing sites, and R&D centers, primarily located in the US and Europe.
Human Nutrition & Health; Animal Nutrition & Health; Balchem employs over 1,400 people worldwide who are engaged in diverse activities, committed to developing the company into global market leadership positions.
This position is responsible for the efficient day to day operation of the production rooms as well as the development and management of the production team.
Responsible for training all department employees on safe work practices