Additive Design Engineer - East Lansing, United States - Orchid Orthopedics

Description

ABOUT US

Orchid Orthopedic Solutions provides solutions for orthopedic implant procedures enabling a longer, active life. Working in an industry that has the ability to impact lives in such a profound way has proved to be a strong motivator for Orchid. The Lansing facility specializes in the forging and machining of hip and knee implants across our 3 campus. A career with Orchid provides growth opportunities, a great benefits package including performance bonuses, insurance, 401(k) with company match and paid time off. For more information, please visit

SHIFT

A BRIEF OVERVIEW
The Additive Design Engineer is responsible for creating and converting additive design models and processes to enable manufacturing capability with Orchid's EBM technology. Working alongside program management, manufacturing, and quality engineering across the organization, they will serve as a key technical design resource. The Additive Design Engineer evaluates complex product designs and utilizes 3D CAD systems and Additive Manufacturing Software to support EBM design and printing. They have experience with additive manufacturing design processes, and the impact of downstream operations to overall product design. In addition, they will be a key team member in the planning and execution of NPI as it relates to additive manufacturing. The Additive Design Engineer reports to the Director, Additive Manufacturing and works alongside both Quality and Manufacturing Engineering.

WHAT YOU WILL DO

• Serve has key technical design resource for additive manufacturing projects.
• Execute the mechanical design, analysis, and evaluation of products produced using additive manufacturing (EBM) technology.
• Understand and incorporate downstream manufacturing operation requirements into AM design models (e.g. machining stock, dimensional impact from heat treat and HIP operations).
• Assist in time and cost estimates.
• Develop manufacturing best practices for company by using knowledge of GD&T and use of precision measuring instruments.
• Participate in Design for Additive Manufacturing (DFAM) reviews with internal teams. Review drawings, 3D models, and specifications to facilitate manufacturability.
• Participate in and occasionally lead problem solving teams utilizing lean manufacturing methods.
• Participate in Design for Manufacturing (DFM) reviews with internal teams. Review drawings, 3D models, and specifications to facilitate manufacturability.
• Create, request, and/or update various documentation including customer-specific requirements, non-disclosure agreements, routings, and Bill of Materials.
• Assist in designing and managing the fabrication or acquisition of fixtures used in various processes. Ensure the successful implementation of fixtures on the production floor.
• Assist in creating programs (such as Laser Marking programs),3D models, associates fixtures, drawings, templates, overlays, etc.
• Participate in and occasionally lead problem solving teams utilizing lean manufacturing methods.
• Collaborate with Operations Analysts to ensure data is available, monitored, and reported with a consistent approach. Support implementation of any management system at the site level.
• Participate in ensuring processes are in place to deliver site annual and strategic objectives, including but not limited to OEE and VAPD performance, productivity, capacity planning, and capital investment.
• Participate in the required training that is delivered to the site team in support of site goals, objectives, and program management milestones.
• Assist in creating Standard Work Instructions for various operations
• Interact and communicate with customers to inform them of critical details on new product launches.
• Perform and assists in validations and revalidations.

EDUCATION QUALIFICATIONS

• Bachelor Engineering or related field (Required)

EXPERIENCE QUALIFICATIONS

• 3+ Years of Engineering Experience (Required)
• 5+ Years of Engineering Experience (Preferred)
• Experience with Orchid's Manufacturing Process (Preferred)
• Manufacturing Experience (Required)
• Experience using 3D CAD systems, such as SolidWorks (Required)
• Experience using Additive Manufacturing Software such as Materialise Magics, nTopology, NetFabb, or similar (Preferred)
• Experience in Medical Device Manufacturing (Preferred)
• Experience with Design for Additive Manufacturing (DFAM) principles (Preferred)

LICENSES AND CERTIFICATIONS

• Project Management Professional (PMP) - Practice Management Institute (PMI) (Preferred)

KNOWLEDGE & SKILLS THAT ENABLE SUCCESS

• Operational Functions - Basic Knowledge
• Quality Management - Working Experience
• Problem Solving - Working Experience
• Communication - Basic Knowledge
• Accuracy and Attention to Detail - Extensive Experience
• Leadership - Working Experience
• Decision Making and Critical Thinking - Working Experience
• Manufacturing Trends & Directions - Working Experience
• Lean Manufacturing - Working Experience
• Drafting - Basic Knowledge
• Tool and Die Design - Working Experience
• Manufacturing Equipment - Working Experience
• Robotics/Computer Controlled Machinery - Basic Knowledge
• Change Leadership - Basic Knowledge
• Collaboration - Working Experience
• Customer Support - Working Experience
• Computer-aided Design (CAD) - Working Experience
• Consulting - Working Experience
• Training - Working Experience
• Manufacturing Regulatory Environment - Working Experience

PHYSICAL DEMANDS

• Must be able to remain in a stationary position - Occasionally
• Must be able to move about the inside of the building - Frequently
• Must be able to move equipment around the building - Rarely
• Must be able to ascend/descend stairs or ladders - Rarely
• Must be able to position oneself and move under/around/over equipment - Occasionally
• Must be able to handle/adjust/inspect/position various items and equipment - Occasionally
• Must be able to communicate and exchange information with others - Constantly
• Must be able to perform tasks that require repetitive handling/adjusting/inspecting/positioning of items and equipment - Occasionally
• Must be able to distinguish and detect information such as writing and defects - Constantly

WORKING CONDITIONS

• Noise - Occasionally

WHAT WE OFFER

• Opportunity to work in a growing company
• Ability to help people live a longer, more active life
• Comprehensive benefit package
• Ability to work in an organization that values:
  • Integrity First: We do the right thing
  • Teamwork: We are one Orchid
  • Results: Our results matter

ADDITIONAL REQUIREMENTS

• Candidates offered employment may be required to submit to a pre-employment background check and pre-employment drug-screening based on position requirements
• Candidates must be able to provide proof of eligibility to work in the United States through eVerify

At Orchid, we fully support a diverse and inclusive workplace and we are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to, among other things, race, color, religion, sex, sexual orientation, gender identity, national origin, hair type, age, status as a protected veteran, or disability.

Orchid Orthopedic Solutions only pays fees for solicited presentations of job seekers submitted through our preferred vendor job board by recruiters, employment agencies, or other parties.