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    Process Engineer - Youngstown, United States - Vallourec Star LP

    Vallourec Star LP
    Vallourec Star LP Youngstown, United States

    2 weeks ago

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    Description

    Job Description

    Job Description

    KEY RESPONSIBILITIES:

    • Provide technical support for all operational, maintenance, and thermal process topics associated with the industrial furnaces at the Rolling mill.
    • Be the voice of thermal process and the main point of contact for providing support to resolve multi-discipline problems.
    • Maintain and improve standard procedures; train operators &maintenance personnel. Reduce variations of key process indicators.
    • Lead the identification, development, and implementation of quality loops. Lead Continuous Improvement Team(s).
    • Benchmark current processes and evaluate new technologies, processes and materials.
    • Use Manufacturing Process Control (MPC), Six Sigma and/or other advanced problem-solving techniques such as Design of Experiments, process capability, SPC and FMEA to isolate and reduce sources of variation and resolve production and quality issues.
    • Develop and implement root cause analysis and corrective action of non-conformance to mitigate rework, reduce cost and improve quality.
    • Build technical capabilities by identifying and presenting Capital Expenditure Projects for multiple locations to support Vallourec Star strategy.
    • Coordinate project activities with Vallourec Process Communities, Vallourec R&D centers, external research organizations and universities.
    • Promote effective communication vertically and horizontally within the organization.
    • Robust and safe furnace operation with a continuous reduction of energy consumption and emissions.
    • Lead projects which are linked with the responsible processes and equipment.
    • Build targets, Key Performance Indicators (KPI) and report the results of the corresponding actions.

    EDUCATION, TRAINING, AND CERTIFICATIONS:

    • educational requirement is BS or its equivalent in Mechanical Engineering or Metallurgical Engineering/Material Science.
    • 2+ years of pipe/steel industry experience is preferred or relevant experience in a related industry.

    EXPERIENCE, SKILLS, AND KNOWLEDGE:

    • Ability to communicate effectively with all levels of the organization and to promote excellent team building skills.
    • Project management skills for process improvement and/or product development.
    • Proven ability to apply manufacturing process control techniques and/or lean manufacturing experience required.
    • Strong decision-making skills based on analytical approach to problem solving, including application of statistical techniques.
    • Ability to solve complex problems, by defining the scope, collects data, establish facts, and draw valid conclusions. Establish corrective actions to mitigate rework reduce cost and improve quality.
    • Must be driven, self-managing and well organized.
    • Ability to work independently and execute objectives in a cross-functional team environment.
    • Demonstrated leadership skills for potential carrier growth opportunities.
    • Education/Experience with automation and process control is preferred.
    • Ideal: System knowledge of furnaces, burners, and refractories.

    CRITICAL COMPETENCIES & CAPABILITIES:

    • Safety Awareness
    • Positive response to change.
    • Ability to receive and provide constructive feedback.
    • Must be driven, self-managing and well organized.
    • Demonstrated leadership skills for potential carrier growth opportunities.
    • Attention to detail.
    • Adaptability
    • Initiative
    • Reliability/dependability
    • Pride in performance
    • Accountability
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