- Perform assessments for process changes and related investment requirements for cost studies
- Oversee engineering scope definition, Requests for Quotes (RFQ's), sourcing, technical evaluations, design, manufacturing, and installation of manufacturing equipment
- Manage Non-New Model (NNM) powertrain programs requests and ensure timely and budget-compliant completion
- Lead New Model (NM) program's facilities aspects including site preparation and machine installation
- Ensure successful implementation and tracking of the Iron Triangle (Scope, Timing, and Cost)
- Implement Stellantis Production Way (SPW) methodology and support activities for systematic problem-solving
- Develop and enhance process and equipment standards related to manufacturing engineering
- Support Propulsion Manufacturing Plants in Kokomo Indiana while collaborating with North American and Global CoC initiatives
- Drive standardization across plants in all regions
- Lead procurement, design, build, install, qualification, and launch of facilities and process supporting equipment and infrastructure
- Support Stellantis Production Way initiatives
- Bachelor's degree in Engineering or technical equivalent
- Minimum 3-5 years of manufacturing experience
- Minimum of 3 years' experience in electric hairpin stator and rotor manufacturing
- Strong communication, analytical, and organizational skills
- Ability to lead effectively and work in a team environment
- Demonstrated project management skills including planning and execution
- Proficiency in Microsoft tools, especially PowerPoint and Excel
- Flexibility to work different shifts and locations, including international travel
- Knowledge of advanced problem-solving and data analysis
- Preferred qualifications include an advanced degree and powertrain manufacturing experience
- Paper folding/slot insertion
- Winding experience for stators - Hair-pin forming/bending experience preferred
- Laser welding copper (hair-pins and buss-bars)
- Impregnation/trickling of stator windings
- Electrical testing of finished stator
- Magnet insertion
- Assembly of rotor including segment stacks to rotor shaft
- Transfer molding / epoxy bonding for magnets as well as mechanical magnet retention
- Rotor balancing
- Electrical testing of finished rotor
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Powertrain Process Engineer - Kokomo, United States - LanceSoft
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Description
Job InformationRole: Powertrain Process Engineer
Description:
Our company is currently seeking a qualified Powertrain Process Engineer to join our team in Kokomo, IN. As a Powertrain Process Engineer, you will play a crucial role in leading and guiding the Manufacturing Engineering functions for powertrain/propulsion programs. Your primary responsibilities will include developing and launching processes that meet safety, quality, delivery, and cost objectives for both new model (NM), non-new model (NNM), and adaptation programs.
Main Responsibilities:
The ideal candidate should have:
Experience in high-volume electrical motor manufacturing including:
Stator: