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    Powertrain Process Engineer - Kokomo, United States - LanceSoft

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    Role: Powertrain Process Engineer

    Description:
    Our company is currently seeking a qualified Powertrain Process Engineer to join our team in Kokomo, IN. As a Powertrain Process Engineer, you will play a crucial role in leading and guiding the Manufacturing Engineering functions for powertrain/propulsion programs. Your primary responsibilities will include developing and launching processes that meet safety, quality, delivery, and cost objectives for both new model (NM), non-new model (NNM), and adaptation programs.

    Main Responsibilities:
    • Perform assessments for process changes and related investment requirements for cost studies
    • Oversee engineering scope definition, Requests for Quotes (RFQ's), sourcing, technical evaluations, design, manufacturing, and installation of manufacturing equipment
    • Manage Non-New Model (NNM) powertrain programs requests and ensure timely and budget-compliant completion
    • Lead New Model (NM) program's facilities aspects including site preparation and machine installation
    • Ensure successful implementation and tracking of the Iron Triangle (Scope, Timing, and Cost)
    • Implement Stellantis Production Way (SPW) methodology and support activities for systematic problem-solving
    • Develop and enhance process and equipment standards related to manufacturing engineering
    • Support Propulsion Manufacturing Plants in Kokomo Indiana while collaborating with North American and Global CoC initiatives
    • Drive standardization across plants in all regions
    • Lead procurement, design, build, install, qualification, and launch of facilities and process supporting equipment and infrastructure
    • Support Stellantis Production Way initiatives
    Requirements:
    The ideal candidate should have:
    • Bachelor's degree in Engineering or technical equivalent
    • Minimum 3-5 years of manufacturing experience
    • Minimum of 3 years' experience in electric hairpin stator and rotor manufacturing
    • Strong communication, analytical, and organizational skills
    • Ability to lead effectively and work in a team environment
    • Demonstrated project management skills including planning and execution
    • Proficiency in Microsoft tools, especially PowerPoint and Excel
    • Flexibility to work different shifts and locations, including international travel
    • Knowledge of advanced problem-solving and data analysis
    • Preferred qualifications include an advanced degree and powertrain manufacturing experience
    Specific E-motor Skill Sets:
    Experience in high-volume electrical motor manufacturing including:

    Stator:
    • Paper folding/slot insertion
    • Winding experience for stators - Hair-pin forming/bending experience preferred
    • Laser welding copper (hair-pins and buss-bars)
    • Impregnation/trickling of stator windings
    • Electrical testing of finished stator
    Rotor:
    • Magnet insertion
    • Assembly of rotor including segment stacks to rotor shaft
    • Transfer molding / epoxy bonding for magnets as well as mechanical magnet retention
    • Rotor balancing
    • Electrical testing of finished rotor

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