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    Powertrain Process Engineer - Kokomo, United States - InDepth Engineering Solutions

    InDepth Engineering Solutions
    InDepth Engineering Solutions Kokomo, United States

    2 weeks ago

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    Description
    Job Description
    • The UPE Engineering Group Lead is responsible for leading Manufacturing Engineering functions for powertrain/propulsion programs. Their primary role is to guide their Engineering team to develop and launch processes that meet all objectives for safety, quality, delivery, and cost Emotor manufacturing including stator and rotor assembly.
    Main responsibilities include:

    Perform assessments for process changes and related investment requirements for cost studies

    Oversee engineering scope definition, Requests for Quotes (RFQ's), sourcing, technical evaluations, design, manufacturing, and installation of manufacturing equipment of electric hairpin stators and rotor assembly equipment.

    Manage all New Model (NM) program's facilities aspects including site preparation and machine installation

    Lead activities on programs ensuring successful implementation and tracking of the Iron Triangle (Scope, Timing, and Cost)

    Lead their team in the implementation of Stellantis Production Way (SPW) methodology, supporting all activities including deployment of advanced SPW tools and guide systematic root cause problem solving methods to attack risks

    Development/improvement of process and equipment standards related to manufacturing engineering specifically for electric hairpin stator and rotor assembly.

    Lead industrialization for process design and installation of electric motor hairpin Stator and Rotor line manufacturing lines in Kokomo Indiana.

    Drive standardization across plants in all regions

    Lead procurement, design, build, install, qualification and launch of facilities and process supporting equipment and infrastructure

    Support Stellantis Production Way initiatives

    Requirements:

    Basic Qualifications:

    Bachelor's degree in Engineering or technical equivalent

    Minimum 3-5 years manufacturing experience

    Minimum of 3 years' experience with electric hairpin stator and rotor manufacturing. (to fill one or both positions)

    Ability to implement SPW principles and ability to lead effectively in a bargaining unit environment

    Knowledge of advanced problem-solving skills and ability to manage data analysis to identify root causes and attack them to closure.

    Knowledge of cost studies and strategic planning a plus.

    Preferred Qualifications:

    Advanced degree preferred

    Ability to translate technical data and analysis into an executive summary format for presentation

    Powertrain Manufacturing experience a plus

    Specific E-motor skill sets:

    Experience in high volume electrical motor manufacturing including:

    STATOR:

    Paper folding/slot insertion

    Winding experience for stators - Hair-pin forming/bending experience preferred

    Laser welding copper (hair-pins and buss-bars)

    Impregnation/trickling of stator windings

    Electrical testing of finished stator

    ROTOR:

    Magnet insertion

    Assembly of rotor including segment stacks to rotor shaft

    Transfer molding / epoxy bonding for magnets as well as mechanical magnet retention

    Rotor balancing

    Electrical testing of finished rotor

    Requirements

    The UPE Engineering Group Lead is responsible for leading Manufacturing Engineering functions for powertrain/propulsion programs. Their primary role is to guide their Engineering team to develop and launch processes that meet all objectives for safety, quality, delivery, and cost for both new model (NM), non-new model (NNM), and adaptation programs.

    Main responsibilities include:

    Perform assessments for process changes and related investment requirements for cost studies

    Oversee engineering scope definition, Requests for Quotes (RFQ's), sourcing, technical evaluations, design, manufacturing, and installation of manufacturing equipment.

    Manage and prioritize the Non-New Model (NNM) powertrain programs requests and ensure that approved programs are completed on time and within budget

    Manage all New Model (NM) program's facilities aspects including site preparation and machine installation

    Lead activities on programs ensuring successful implementation and tracking of the Iron Triangle (Scope, Timing, and Cost)

    Lead their team in the implementation of Stellantis Production Way (SPW) methodology, supporting all activities including deployment of advanced SPW tools and guide systematic root cause problem solving methods to attack risks

    Development/improvement of process and equipment standards related to manufacturing engineering

    Support the Propulsion Manufacturing Plants located in Kokomo Indiana while maintaining a relationship with the North American and Global CoC initiatives.

    Drive standardization across plants in all regions

    Lead procurement, design, build, install, qualification and launch of facilities and process supporting equipment and infrastructure
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