- Grow and develop capable teams and leaders who are able to drive execution of plans and deliver targeted results.
- Lead to ensure employees have the resources and direction to do their jobs.
- Establish clear objectives for each position, communicate them to the employees and provide feedback on performance.
- Encourage team work to drive department metrics and maintain a respective work place. Communicate overall direction and plant initiatives using effective communication tools.
- Provide employee development opportunities for their staff, including manufacturing engineers, supervision and operations. Hold themselves and everyone on the team accountable.
- Pursue excellence in all safety and environmental areas. Ensure all regulatory and corporate requirements - this includes, but is not limited to
ESSH core practices, environmental compliance, Process Safety Management (PSM), ISO 9001 and RC 14000 compliance. - Responsible for delivering and maintaining superior safety and environmental performance measured by lagging indicators (first aids, recordable injuries, near misses) and leading indicators (leadership audits, permit compliance, hazard recognitions, etc.) within the manufacturing units.
- Provide necessary resources to ensure a productive and consistent operation by continuously improving productivity, reduce waste and energy as well as utilize lean manufacturing concepts and processes across the organization.
- Lead the development of our manufacturing engineering capabilities and ensure that we meet Overall Equipment Effectiveness (OEE) targets by ensuring the organization clearly understands the goals and priorities accordingly.
- Implement the standards where Quality Controls are concerned - by measuring and ensuring that products are released within specs; and gauges are properly maintained, as it pertains to the relevant procedures.
- Meet business commitments and coordinate changes and impact through the Business Operations Planner (BOP). This role has oversight of site logistics capability including payload efficiency/quality management, DOT requirements, and intra-plant movements. As well, act as a key interface with the business SIOP process and external logistics function to optimize the total logistics chain.
- Develop complete knowledge of the cost drivers for the manufacturing units and be responsible for meeting budgeted and forecasted cost targets.
- Use A2E process to drive performance and achieve best available cost position in the areas of materials usage (yield) and conversion costs.
- Responsible for one of the area manufacturing units at the Decatur site which may include HMD, ADN, BHU, or Logistics and include direct and indirect reports to support the unit.
- Bachelor of Science in Chemical Engineering preferred. Advanced degree is a plus.
- 8 to 10 years of experience in Chemical Manufacturing in a PSM covered plant with a proven track record of five years in a leadership capacity.
- Minimum eight years of demonstrated knowledge in chemical processing fundamentals. Experience with electro-chemical processes is highly preferred.
- Trained in Six Sigma or Lean Manufacturing processes
- Six Sigma/Lean Certification is highly preferred, not a requirement.
- Proactive leadership and team-building skills with the ability to create alignment and work effectively throughout the organization in a team based, fast paced environment.
- Proven leadership experience and has the ability to effectively influence, motivate and mentor all levels of employees.
- Strong sense of ownership and a drive to improve existing systems and processes. This position is expected to challenge the status quo, have a high sense of urgency, be innovative, and use measures to drive results.
- In-depth knowledge and understanding of Environmental, Safety and Health policies, procedures, and regulations.
- Sound knowledge and expertise in finance management, i.e. cost accounting principles & practices, reports and budgets.
- Proficiency in the use of DMAIC process to drive sustainable results and exhibited competency to use.
- Lean/Six Sigma principles to drive out waste and meet customer's needs.
- Excellent customer service capabilities with the aptitude to apply sound, logic and scientific principles to creative problem solving.
- Solid knowledge and understanding of hazardous chemical logistics such as barge, rail, intermodal, truck, and small containers; as well as DOT requirements for shipment of hazardous chemicals.
- Solid interpersonal, coaching, facilitation and organizational skills with excellent verbal and written communication capabilities.
- Strong quantitative, analytical and excellent computer skills are required. This includes sound proficiency in MS Office.
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Production Manager - Decatur, United States - Resiliency
Description
KEY RESPONSIBILITIESLeadership & People DevelopmentESSH
REQUIRED EXPERIENCE
Familiar with:
Nylon 6,6 Resins:
These are used in automotive, electrical and electronics, industrial, and consumer applications
Specialty Chemicals:
Adiponitrile (ADN): A key intermediate for the production of nylon 6,6.Hexamethylene Diamine (HMD): Another critical intermediate in nylon 6,6 production
Adipic Acid:
Used in nylon production, as well as in the manufacture of polyurethanes, plasticizers, and lubricants
High-Performance Fibers:
Used in tire cord, airbags, ropes, and other industrial applications
Specialty Plastics:
These materials are used in applications requiring high durability and resistance to harsh environments
Polyamide 66 Compounds:
Customized formulations for various end-use applications, including automotive and consumer goods
Amorphous Polyamide:
For high-performance applications needing specific characteristics such as flexibility and clarity
Specialty Polymers:
Custom polymers for unique and demanding applications across multiple industries
Chemical Intermediates:
Hydrogen Cyanide:
Used in the production of various chemicals
Cyclohexylamine:
Used in water treatment and chemical synthesis.
Methylglutaronitrile (MGN): An intermediate in the synthesis of agrochemicals and pharmaceuticals
Additives and Modifiers:
For enhancing the properties of plastics and other materials
Plastic Films:
For packaging and industrial applications.
DESIRED CERTIFICATION
REQUIRED SKILLS