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    Reliability Engineer II - Carrollton, United States - Insight Global

    Insight Global
    Insight Global Carrollton, United States

    3 weeks ago

    Insight Global background
    Description

    Job Purpose:
    The Reliability Engineer champions the implementation of reliability best practices. This role will also evaluate new best-known methods and technologies to continuously improve equipment reliability.

    Key aspects of this position include:


    • Working with various plant teams and areas to identify, evaluate, and implement reliability improvement opportunities through changes to operating and maintenance procedures, and equipment upgrades.
    • Analyzing equipment history to identify reliability improvement opportunities.
    • Deploying root cause analysis methods and tools on problems or failures that have resulted in consequential impacts related to machine downtime and / or maintenance expense.
    • Participating in new equipment selection and deployment processes to ensure reliability and maintainability principles are included in the design and implementation activities.
    • Supporting the Autonomous Maintenance process by contributing to the design and selection of operator inspections and tasks to sustain equipment condition and performance.

    Overview:

    • Promoting the following reliability strategies:
    o Planned corrective maintenance is more effective than reactive maintenance.

    o Time based preventive maintenance is more effective than plan corrective maintenance.

    o Condition based (predictive) maintenance is more effective than time based preventive maintenance.

    o Prevention of maintenance is the best comprehensive maintenance strategy.


    • Participating in audits to measure and validate progression and performance in the reliability journey.
    • Utilizing reliability centered maintenance (RCM) principles to optimize the equipment maintenance strategy.
    • Serving as a subject matter expert of the computerized maintenance management system (CMMS) and assist in end user training efforts to ensure master and transactional data integrity and accuracy.

    Description:

    • Interacts with reliability engineers at other plants to share findings from failure analyses along with solutions to problems identified.
    • Monitors equipment MTTR and MTBF performance to identify reliability improvement opportunities.
    • Examines defects and issues identified during PM and PdM activity and utilizes this information for PM optimization.
    • Participates in new and modified equipment design and installations.
    • Assists in spare part reviews to ensure adequate stocking levels as determined by consumption due to normal wear and failure frequency.
    • Identifies risks of obsolescence and proposes mitigation strategies.
    • Introduces tools and techniques in performing preventive and predictive maintenance activity and prescribes frequency of activity through CMMS maintenance plans.
    • Provides training and support of precision maintenance processes such as alignment and balancing.
    • Develops a world class lubrication program and monitors performance and execution.
    • Supports autonomous activities and provides skills training to operations team members.
    • Drives proactivity performance through supervision of planners and participation in scheduling activities with planners and coordinators.
    • Ensures CMMS users have been trained in system utilization, and audits activity to sustain system integrity.
    Qualifications and Experience Requirements


    • Individual must be a degreed engineer with a minimum of 5 years of experience working in a manufacturing environment with focus on reliability and maintainability.
    • The Reliability Engineer must possess a thorough knowledge of methodologies including Failure Modes and Effects Criticality Analysis (FMECA), Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), and Total Productive Maintenance (TPM).
    • Must be able to train others on reliability activities while also capable of facilitating analyses that utilize reliability methodologies.
    • The Reliability Engineer must also be familiar with common condition based, predictive technologies such as vibration, thermal, ultrasonic, oil and circuit analyses.

    Competencies Required:

    • Functional/Technical Skills
    • Problem Solving
    • Decision Quality
    • Total Work Systems
    • Drive for Results
    • Motivating Others
    • Building Effective Teams

    Additional Info:

    • Performance Measures and Indicators utilized to measure the Engineer's effectiveness:
    • Equipment Reliability Mean Time Between Failure (MTBF)
    • Equipment Maintainability Mean Time to Repair (MTTR)
    • RCA investigations and corrective actions completed
    • Cost avoidance through effective PM / PdM inspections
    • PM Compliance and Yield
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