- Working with various plant teams and areas to identify, evaluate, and implement reliability improvement opportunities through changes to operating and maintenance procedures, and equipment upgrades.
- Analyzing equipment history to identify reliability improvement opportunities.
- Deploying root cause analysis methods and tools on problems or failures that have resulted in consequential impacts related to machine downtime and / or maintenance expense.
- Participating in new equipment selection and deployment processes to ensure reliability and maintainability principles are included in the design and implementation activities.
- Supporting the Autonomous Maintenance process by contributing to the design and selection of operator inspections and tasks to sustain equipment condition and performance.
- Promoting the following reliability strategies:
- Planned corrective maintenance is more effective than reactive maintenance.
- Time based preventive maintenance is more effective than plan corrective maintenance.
- Condition based (predictive) maintenance is more effective than time based preventive maintenance.
- Prevention of maintenance is the best comprehensive maintenance strategy.
- Participating in audits to measure and validate progression and performance in the reliability journey.
- Utilizing reliability centered maintenance (RCM) principles to optimize the equipment maintenance strategy.
- Serving as a subject matter expert of the computerized maintenance management system (CMMS) and assist in end user training efforts to ensure master and transactional data integrity and accuracy.
- Serves as the facility RCA process champion and participates in failure analyses to identify corrective actions to eliminate failure modes or reduce the consequence of failure.
- Interacts with reliability engineers at other plants to share findings from failure analyses along with solutions to problems identified.
- Monitors equipment MTTR and MTBF performance to identify reliability improvement opportunities.
- Examines defects and issues identified during PM and PdM activity and utilizes this information for PM optimization.
- Participates in new and modified equipment design and installations.
- Assists in spare part reviews to ensure adequate stocking levels as determined by consumption due to normal wear and failure frequency.
- Identifies risks of obsolescence and proposes mitigation strategies.
- Introduces tools and techniques in performing preventive and predictive maintenance activity and prescribes frequency of activity through CMMS maintenance plans.
- Provides training and support of precision maintenance processes such as alignment and balancing.
- Develops a world class lubrication program and monitors performance and execution.
- Supports autonomous activities and provides skills training to operations team members.
- Drives proactivity performance through supervision of planners and participation in scheduling activities with planners and coordinators.
- Ensures CMMS users have been trained in system utilization, and audits activity to sustain system integrity.
- Serves as a SAP PM subject matter expert for the plant.
- Individual must be a degreed engineer with a minimum of 5 years of experience working in a manufacturing environment with focus on reliability and maintainability.
- The Reliability Engineer must possess a thorough knowledge of methodologies including Failure Modes and Effects Criticality Analysis (FMECA), Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), and Total Productive Maintenance (TPM).
- Must be able to train others on reliability activities while also capable of facilitating analyses that utilize reliability methodologies.
- The Reliability Engineer must also be familiar with common condition based, predictive technologies such as vibration, thermal, ultrasonic, oil and circuit analyses.
- Functional/Technical Skills
- Problem Solving
- Decision Quality
- Total Work Systems
- Drive for Results
- Motivating Others
- Building Effective Teams
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Maintenance Reliability Engineer - Carrollton, United States - Willcox Matthews
Description
Maintenance Reliability Engineer - Job Summary:
We're supporting our client, a leading wire and cable manufacturer based in Carrollton, Georgia who are looking for a Maintenance Reliability Engineer to join their growing team. The successful Maintenance Reliability Engineer will have Manufacturing experience and a Mechanical or Electrical Engineering degree is also a must.
Salary: $87,000 - $130,000
Benefits: Day 1 (medical, dental, vision) 401K, STI% bonus and holiday bonus
Job Type: Direct Hire
Location: Carrollton, GA
Job Start date: ASAP
Job Summary:
The Reliability Engineer champions the implementation of reliability best practices. This role will also evaluate new best-known methods and technologies to continuously improve equipment reliability.
Responsibilities:
About You:
Job Application:
If you would like to be considered for this role, please apply with your full Resume - or call us now. Whilst this position may not be of interest to you or suit your skills and experience, please don't hesitate to get in contact with a member of the team at Willcox Matthews to understand how we can support you.
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We take your application seriously and we make every effort to respond to all applicants.
Candidates must be eligible to work and live in the USA.
