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Automation and Controls Engineer - Durham, United States - bioMASON Inc.
Description
Job DescriptionJob DescriptionPosition Summary:
The Automation and Controls Engineer is primarily responsible for design, specification, commissioning, and support of prototype and industrial automation equipment and data systems at Biomason's research site as well as its manufacturing partner site(s).
This position reports to the Senior Manager, Systems Engineering and works collaboratively with R&D, Process Engineering, and External Parter/Integrator teams.
Required QualificationsBachelor's degree in Engineering from an accredited college or university
5+ years of technical, experience in automated industrial systems - Mechanical & Electrical
Experience with PLC software, remote IO, and other hardware
Experience with different programming styles including, but not limited to ladder logic, structured text, function block, and HMI design
Hands on experience with remote device networking via Ethernet IP, high and low voltage wiring and circuit design (24VDC to 480VAC), variable frequency drives, and PID control loops
Excellent analytical and problem-solving skills, as well as mechanical and technical skills
Ability to understand and develop system P&IDs and other controls documentation such as IO maps and process sequence documentation
Demonstrates strong data collection, and documentation management
Is able to help develop and mentor younger engineers
Able and willing to travel for up to 15%
Nice-to-Have Qualifications
Experience in Python or other programming experience outside of PLC
Experience in Database design and management with SQL and structures such as PostegreSQL
Has performed in leadership roles in commissioning projects, scoping, and budgeting
Experience with serial communications both RS232 and RS485
Duties/Responsibilities:
Designs, selects, manages, programs, and commissions automation equipment applied in prototype and manufacturing processes, including electrical systems and panels
Pursues on-going manufacturing process improvements, maintaining and repairing existing equipment and facilities applying detailed root cause analysis
Supports operations by making decisions according to real time data to ensure the process is performing as expected with troubleshooting and corrective actions
Researches, designs, builds, tests, and implements machines, instruments, controls, and/or robots, including developing and programming control systems and process monitors from scratch
Integrates third party machines into existing control/data systems using standard networking protocols such as Ethernet/IP, OPC UA and common software languages like Python
Implement and maintain quality control methods, HMI, and SCADA systems to enable real-time data tracking for system/process evaluation. This Includes database setup and management
Develops and manages project plans for process development activities to generate process design information for scale-up and evaluate process technical issues
Partners cross-functionally with chemists, biologists, and engineers to develop robust processes to incorporate standard unit operations to meet stringent quality requirements
Submits scope of work for projects, including budgetary numbers, goals for projects and timelines.
Works with R&D and Manufacturing teams to establish detailed design requirements prior to initiating engineering work, and reviews designs, layouts, and plans
Coordinate with outside services for controls component specification, design, and assembly
Help mentor other controls engineers and lead them to success on their projects
Physical Demands:
Remain stationary for long periods of time, often standing or sitting for prolonged periods
Repetitive wrist motion
Moving about to accomplish tasks or moving from one worksite to another
Ability to communicate with others to exchange information
Operating machinery and/or power tools
Operating motor vehicles or heavy equipment
Ability to lift 25
Work Conditions:
Typical office environment
Excessive Noise
Exposure to odors
Working around heavy objects or machinery
Biomason Inc. is an Equal Opportunity Employer.
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or protected veteran status and will not be discriminated against on the basis of disability.