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    Automation and Process Control Engineer - Durham, United States - Insight Global

    Insight Global
    Insight Global Durham, United States

    4 weeks ago

    Insight Global background
    Description

    Insight Global is seeking an Automation and Process Control Engineer for our metal powder manufacturing client in Durham, NC. This individual will:


    •Design, specify, implement, and program advanced plant process control and automation systems from the ground up to optimize safety, quality, yield, and availability.


    •Work cooperatively and effectively with a multidisciplinary engineering team to deploy cutting-edge automation and process control solutions aimed at maximizing performance of newly acquired equipment as well as existing equipment.


    •Apply sound automation and controls engineering principles to significantly expand PLC and SCADA capabilities through clever design of hardware, software, and instrumentation particularly aimed at increasing throughput and yield.


    •Take ownership and drive process improvement efforts through advanced automated control engineering techniques such as PID loop tuning, software filtering, unique sensors, and novel instrumentation.


    •Write SOP and work instructions as well as training for others.


    •Support and engage in LEAN, 6S, continuous improvement, process safety management, and total quality management initiatives.


    •Demonstrate superb engineering knowledge, creative thinking, excellent communication skills and clever problem-solving techniques to help build a world-class powdered metals production facility.

    Duties:


    •Recognition that safety is the top priority in all that we do Responsible for ensuring that safety is expressed as the number one priority in every facet of the automation and process control engineering role.


    •Develop, modify, and maintain Inductive Automation's Ignition SCADA HMI software.


    •Design and program Allen Bradley and Siemens PLC systems.


    •Design and commission variable frequency drive systems.


    •Convert legacy PLC systems, particularly Allen Bradley & Honeywell, to modern Siemens S7-1500 series processors.


    •Program process control algorithms from scratch, including custom software-based filters, PID control loops, drive and starter function blocks, level monitoring, and pump control.


    •Design and programming of custom HMI software including Siemens standalone TP series comfort panels.


    •Excellent practical knowledge of electrical engineering principles in the context of industrial applications, including design for power ranging from 50mA 24VDC control circuits to three phase 480VAC driving 500hp motors with VFDs.


    •Thorough working knowledge of all applicable regulatory codes and standards including OSHA 1910, OSHA 1926, IBC, NFPA 70, NFPA 79, NEMA, UL and many more.


    •Ability to effectively lead contractors on site or remotely to safely complete critical project tasks on time and on budget while meeting all aspects of the original scope of work.


    •Responsible for independently designing and leading plant automation, control, and data acquisition projects from concept to fruition in a fast-paced manufacturing environment while working cooperatively and effectively with a multidisciplinary team of engineers, operations, and maintenance staff.


    •Support project management responsibilities as needed, including scope definition, budgetary estimates, change control, integration, commissioning, and process qualification.

    Requirements


    •Possess a 4-year ABET accredited bachelor's degree in Electrical Engineering, Industrial or Process Engineering, Mechatronics or equivalent field of study and a minimum 3 years of experience in a manufacturing environment.


    • Experience with Allen Bradley and Siemens PLC systems.


    •Must be willing to work altered schedules/overtime as needed to support the business


    •Personal Computer System Skills required (MS Office Suite preferred, AutoCAD)


    •Complete interview, reference checks and medical examination

    Compensation

    $110,000 - $140,000 depending on experience

    Relocation Package Offered

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