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    TWO Reliability Engineers - Carrollton, United States - DBA Web Technologies

    DBA Web Technologies
    DBA Web Technologies Carrollton, United States

    4 weeks ago

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    Description

    TWO Reliability Engineers (Root Cause Analysis, Planning Maintenance, Defects & Issues, Preventive Maintenance, Predictive Maintenance) in Carrolton, GA
    4 Years of experience
    POSITION: TWO Reliability Engineers (Root Cause Analysis, Planning Maintenance, Defects & Issues, Preventive Maintenance, Predictive Maintenance)
    DURATION: Full-Time Position
    LOCATION: Carrolton, GA (Onsite Position – NO Remote)
    SALARY: Excellent compensation with benefits + 401K + relocation
    SKILLS: Reliability Engineer, Root Cause Analysis, Predictive Maintenance Technology, Planning & Scheduling Maintenance, Identifying Defects & Issues, Preventive Maintenance (PM), Predictive Maintenance (PdM), MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failure)DESCRIPTION:

    Must-Haves:

    • MUST HAVE RELIABILITY ENGINEERING EXPERINCE and an ENGINEERING DEGREE
    • 4 years' experience with Reliability Engineering. Also, problem solving using root cause analysis. Must be able to explain.
    • 4 years' experience with any type of predictive maintenance technology. Must be able to explain.
    • 4 years' experience in planning & scheduling maintenance work
    • 4 years' experience examining defects and issues identified during Preventive Maintenance (PM), Predictive Maintenance(PdM)

    Nice-To-Haves:

    • Good communication skills
    • A strong team player

    JOB DESCRIPTION:

    The Reliability Engineer champions the implementation of reliability best practices. This role will also evaluate new best-known methods and technologies to continuously improve equipment reliability.

    Key aspects of this position include:

    • Working with various plant teams and areas to identify, evaluate, and implement reliability improvement opportunities through changes to operating and maintenance procedures, and equipment upgrades.
    • Analyzing equipment history to identify reliability improvement opportunities.
    • Deploying root cause analysis methods and tools on problems or failures that have resulted in consequential impacts related to machine downtime and / or maintenance expense.
    • Participating in new equipment selection and deployment processes to ensure reliability and maintainability principles are included in the design and implementation activities.
    • Supporting the Autonomous Maintenance process by contributing to the design and selection of operator inspections and tasks to sustain equipment condition and performance.

    Promoting the following reliability strategies:

    • Planned corrective maintenance is more effective than reactive maintenance.
    • Time based preventive maintenance is more effective than plan corrective maintenance.
    • Condition based (predictive) maintenance is more effective than time based preventive maintenance.
    • Prevention of maintenance is the best comprehensive maintenance strategy.
    • Participating in audits to measure and validate progression and performance in the reliability journey.
    • Utilizing Reliability Centered Maintenance (RCM) principles to optimize the equipment maintenance strategy.
    • Serving as a subject matter expert of the Computerized Maintenance Management System (CMMS) and assist in end user training efforts to ensure master and transactional data integrity and accuracy.

    ROLE and RESPONSIBILITIES:

    • Serves as the facility RCA process champion and participates in failure analyses to identify corrective actions to eliminate failure modes or reduce the consequence of failure.
    • Interacts with reliability engineers at other plants to share findings from failure analyses along with solutions to problems identified.
    • Monitors equipment MTTR (Mean Time To Repair) and MTBF (Mean Time Between Failure) performance to identify reliability improvement opportunities.
    • Examines defects and issues identified during Preventive Maintenance (PM), Predictive Maintenance (PdM) activity and utilizes this information for PM optimization.
    • Participates in new and modified equipment design and installations.
    • Assists in spare part reviews to ensure adequate stocking levels as determined by consumption due to normal wear and failure frequency.
    • Identifies risks of obsolescence and proposes mitigation strategies.
    • Introduces tools and techniques in performing preventive and predictive maintenance activity and prescribes frequency of activity through CMMS maintenance plans.
    • Provides training and support of precision maintenance processes such as alignment and balancing.
    • Develops a world class lubrication program and monitors performance and execution.
    • Supports autonomous activities and provides skills training to operations team members.
    • Drives proactivity performance through supervision of planners and participation in scheduling activities with planners and coordinators.
    • Ensures CMMS users have been trained in system utilization, and audits activity to sustain system integrity.
    • Serves as a SAP PM subject matter expert for the plant.

    KNOWLEDGE AND EXPERIENCE:

    • Candidate must be a degreed engineer with a minimum of 5 years of experience working in a manufacturing environment with focus on reliability and maintainability.
    • The Reliability Engineer must possess a thorough knowledge of methodologies including Failure Modes and Effects Criticality Analysis (FMECA), Root Cause Analysis (RCA), Reliability Centered Maintenance (RCM), and Total Productive Maintenance (TPM).
    • Must be able to train others on reliability activities while also capable of facilitating analyses that utilize reliability methodologies.
    • The Reliability Engineer must also be familiar with common condition based, predictive technologies such as vibration, thermal, ultrasonic, oil and circuit analyses.

    LEADERSHIP AND TECHNICAL COMPETENCIES REQURIED:

    • Functional/Technical Skills
    • Problem Solving
    • Decision Quality
    • Total Work Systems
    • Drive for Results
    • Motivating Others
    • Building Effective Teams

    ADDITIONAL INFORMATION:

    Performance Measures and Indicators utilized to measure the effectiveness:

    • Equipment Reliability – Mean Time Between Failure (MTBF)
    • Equipment Maintainability – Mean Time to Repair (MTTR)
    • RCA investigations and corrective actions completed
    • Cost avoidance through effective PM / PdM inspections
    • PM Compliance and Yield

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