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    Process Engineer - Roseville, United States - Hinduja Tech

    Hinduja Tech
    Hinduja Tech Roseville, United States

    4 weeks ago

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    Description

    General Scope of Responsibility: Manages the engineering planning & preparation activities necessary to launch assigned new jobs and engineering changes at rate and 100% quality. Also, has engineering responsibility for resolving process problems and improving plant safety, quality, and productivity on assigned programs/processes.

    Duties

    Executes the RVP process engineering activities

    • Develops, optimizes, documents and updates process work instructions and set-up procedures as required.
    • Develops and updates tooling specifications and best practices for plant processes.
    • Reviews new and existing product design to ensure optimal manufacturability, adherence to tolerance guidelines, functionality, tool design, machine design, cell layout, and safety and ergonomic concerns.
    • Leads process development effort through cross-functional teams to develop optimal cell layout and process flow layout while adhering to safety, quality, and productivity protocols.
    • Develops, documents and employs process troubleshooting guidelines.
    • Demonstrates compliance to department IATF 16949: 2016 procedures.
    • Participate in the TFC process to assist in determining optimum processes, tooling, and material requirements for customer quotes.
    • Apply Lean manufacturing principles (e.g. 5S, value stream mapping, SMED, standardized work methods, etc.) to improve assigned processes.

    Leads RVP Engineering efforts to resolve/improve process opportunities:

    • Identifies and resolves process improvements leading to better cycle times, reduced spoilage, improved process capability (i.e. Cpk, Ppk), and increased throughput.
    • Evaluates and takes actions needed to meet or exceed plant targets set for spoilage, cycle time, and quality.
    • Assists production staff as process expert by utilizing troubleshooting, diagnosis, debugging, and other technical skills to keep production lines running at peak efficiency.
    • Performs cause analysis and corrective action implementation on assigned customer complaints or internal failures as assigned
    • Performs safety analysis and implementation as assigned.

    Plant Launches/APQP activities

    • Ensure compliance and complete assigned APQP activities
    • Evaluate effectiveness of proposed process (process/flow/floor space/layout/ergonomics/ etc.)
    • Initiate activities to secure and install new equipment or processes.
    • Leads cross-functional teams to develop PFMEAs, mistake/error proofing.
    • Leads and/or assists with tooling design and development from prototype through manufacturing production stages as required by Program Manager.
    • Review product design with respect to materials, quality, function and manufacturability.
    • Prototype and pre-launch production runs
    • Train operators, supervisors, and maintenance personnel to run new processes and equipment.
    • Ensure products meet quoted cycle time, material usage, and operator requirements.
    • Coordinates PPAP, PSAs, Run at Rates runs with plant personnel to ensure a capable product.

    Requirements

    Need experience in thermoforming and cutting plastic parts or injection molding large mineral filled plastic parts.

    Minimum [Must have to be considered for the position]:

    • Bachelors degree in Engineering (Mechanical, Chemical, Electrical, or Industrial).
    • Experience or training using computer software applications (MS Office, Windows Operating Systems).
    • Demonstrated achievements requiring Mechanical/Electrical problem-solving and creative abilities.

    Desired [Will provide job holder with added skills(s) to perform duties]:

    • Five or more years of relevant work experience in manufacturing involving automation applications.
    • Experience interpreting or using CAD/CAM drawings and systems.
    • A working knowledge of plant processes.
    • The ability to perform Failure Model and Effects Analysis (FMEA) and Design of Experiments (DOEs).
    • A thorough knowledge of automotive policies and procedures, with emphasis on manufacturing planning, quality planning, statistical methods and problem solving.
    • A demonstrated ability to plan and organize.
    • The ability to reach closure on assigned tasks within suspense dates.
    • Intermediate knowledge of Fanuc Robots

    Finally, in the role of a problem solver, Process Engineers must remain objective and be able to make recommendations based on facts, regardless of whether those recommendations are popular.

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