- Develop inspection and test protocols taking into account part geometry/performance, to verify parts meet customer specifications.
- Measure components to verify compliance to customer requirements, verify test methods and fixturing.
- Analyze and present findings to internal team.
- Participate in problem solving teams.
- Work with manufacturing teams to analyze inspection data and develop cause/effect (FMEA) information, both for manufacturing processes (molding, diamond turning, CNC machining, tool room, etc.) and specific parts.
- Support the manufacturing process to meet customer specifications, both for new products and established products.
- Perform mechanical measurements on plastic (molded, machined) optical parts using standard dimensional metrology.
- Program and perform measurements using a Mitutoyo CMM and OGP Flash 302 (multi-sensor CMM). Will provide programming training.
- Perform optical inspection using an interferometer, profilometer and optical bench metrology methods. Will provide training.
- Support new products by developing First Article Samples and in-process inspection protocols.
- Apply flash coating to sample parts using a vacuum coating chamber.
- Work with Molding, Machining, Tooling, Diamond Turning and Coating teams to establish and monitor process parameters to ensure that quality parts are being produced.
- Interact with production departments to better understand issues and identify and resolve the root cause of a problem.
- Provide input on processes and procedures, including suggesting improvements and design of experiments approach to objectively determine the best approach.
- Suggest fixture designs required by custom test/inspection setups.
- Collaborate with customers, production and engineering teams to develop agreed upon inspection and test criteria, methods, and specifications.
- CAD knowledge
- Knowledgeable of geometrical and physical dimensions, and associated metrology
- Microsoft Windows, Word, Excel, PowerPoint, and Access
- Computer controlled/programmed inspection equipment
- Verniers, calipers, micrometers, pin gauges, other mechanical gauges
- Mitutoyo CMM
- OGP Flash 302
- Profilometer
- Interferometer
- AAS or BS in a scientific/technology field, preferably Mechanical Engineering field
- Component Manufacturing and/or Metrology hands on experience, plastic injection molding preferred
- Quality Tools (root cause/corrective action, SPC, six sigma, variation control, etc. preferred)
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Quality Engineer - Rochester, United States - New York Technology Partners
Description
:Job Summary
This is a hands-on position. We will provide training specific to the optical metrology equipment.
Employee must show engineering aptitude and have excellent analytical and problem solving skills.
Education Requirements:
Experience Requirements:
3-5 Years of Experience in: