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    Sr. Controls Engineer, General Assembly - Casa Grande, United States - Lucid Motors

    Lucid Motors
    Lucid Motors Casa Grande, United States

    3 weeks ago

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    Description
    As a Sr.

    Controls Engineer at Lucid Motors, you will support the General Assembly department in developing factory level, and line/machine level controls standards and specification for application by internal equipment development team and external partners.


    You Will:
    Maintain detailed electrical drawings for entire assembly lines and verify they are up to date


    Architect, write and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable.

    PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), LabView, machine vision, and 3rd party equipment

    Implement (ANSI/ RIA15.06/OSHA

    compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment

    Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting

    Select and size electrical and electromechanical components such as servos

    Enforce application of Lucid Motors standards, Manage external integrators during specification, design review, design approval

    Train Maintenance and Production teams to support automated equipment after deployment into production

    Maintain and debug machine interactions with plant-wide Manufacturing Execution System (MES) to communicate product acceptability, machine status, and process variables

    Debug and optimize automated processes to maximize cycle time, improve availability and yield

    Assist the development of the maintenance technical team members in becoming better troubleshooters

    Provide input to new equipment controls in development for Phase two and beyond


    You Bring:
    Bachelor's degree and a minimum of 5+ years of experience as a hands-on Controls Engineer or Robotics Engineer working on automation and/or electromechanical systems

    Proficiency with process integration and electromechanical / mechatronic systems

    In-depth knowledge of Safety standards (ANSI/ RIA15.06 , OSHA)

    Advanced proficiency programming industrial equipment:
    Siemens program functionality and troubleshooting

    Ladder logic PLCs (Allen Bradley ControlLogix, CompactLogix and RS-Logix 5000)

    Safety PLCs (Allen Bradley Contro-Logix, Smart-Guard, Omron, Pilz)

    Human Machine Interface (HMI / GUI - AB Panel view, FactoryTalk, LabView, Ignition)

    Field bus Networks (AB Device Net, Ethernet IP, Safety rated field bus networks)

    Serial communication (RS-232) between PLCs and instruments

    Ethernet communications between machine PLCs and database systems

    Demonstrated excellence in programming PLCs. Must have a well-defined methodology for maintaining code structure and organization


    Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PID control.

    Proven ability to design fault-tolerant systems with error handling and recovery

    Proficiency selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD and servo systems

    Proficiency creating detailed electrical and fluid schematics in CAD (AutoCAD Electrical preferred)

    Proficiency programming and tuning variable frequency drives


    At Lucid, we don't just welcome diversity - we celebrate it Lucid Motors is proud to be an equal opportunity workplace.

    We are committed to equal employment opportunity regardless of race, color, national or ethnic origin, age, religion, disability, sexual orientation, gender, gender identity and expression, marital status, and any other characteristic protected under applicable State or Federal laws and regulations.

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