- Ensures the quality lab area is compliant with all safety and 5S requirements.
- Provides direction, coaching, and training for quality engineers and team members applying company policies and procedures in a fair and consistent manner.
- Responsible for department team members annual review process along with any corrective actions needed for company policy violations or performance issues.
- Utilizes process control methodology (Six Sigma, SPC, Design of Experiments, etc.) to solve problems and improve process control and capability.
- Supports the efforts of the process engineers in investigating and resolving quality issues, making recommendations for preventive action, optimizing current products and processes, and commercializing new products.
- Develop and maintain systems including performance measurements, failure costs, control systems, quality standards, and product and process capability for all raw materials and finished products by utilizing such tools as statistical methods, pareto charts, flow charting and failure mode effects analysis
- Establish and maintain a process and quality assurance audit function to ensure compliance with standards and specifications. Develop corrective action plans and systems.
- Direct efforts in gaining and maintaining knowledge of trends in the industry that lead to improvements in product quality, product consistency, process efficiency, or cost reductions.
- Define process specifications, which include operating conditions, set points, tolerances, processing procedures, and packaging specifications, based on a strong understanding of customer requirements.
- Ensures plans are in place to meet all performance indicator targets and goals. Report to leadership management on the performance of the QMS (e.g., results of quality audits, corrective actions), including the need for improvement.
- Serves as a resource on FMEA's, change management, the design of experiments, Six Sigma, and other process control tools.
- Interfaces with multiple functions and customers to resolve problems, respond to customer complaints, develop corrective actions, develop new products, and improve existing processes.
- Improve quality performance by developing quality assurance plans, auto-control and SPC processes, training, and audits.
- Provide leadership for continuous improvement for the overall production system by reducing internal, external, and supplier PPM.
- Support customer's requirements with regards to quality complaints and feedback, including quality requirements and improvement plans.
- Simplify tools and processes to increase the efficiency of the quality organization.
- Manage and improve the global risk mitigation plan for the business.
- Ensure that the organizations Quality Management System conforms to customer, internal, ISO 9001, EDANA and regulatory and legal requirements
- Ensure evaluation of and reporting on vendor quality systems
- Conduct periodic management review meetings.
- Other duties as assigned.
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quality assurance manager - Mooresville, United States - Berry Global
Description
Overview:
In this role, the candidate will be the site quality representative internally to management, employees and externally to our customers and vendors. The candidate will have the lead responsibility for the QMS recognizing that everyone in the site is responsible for helping ensure quality. The candidate needs to have a good understanding of the technologies involved in the design, manufacture and test of the sites products. The candidate should have experience with how an effective Quality Management System can ensure quality in our products and positively impact achieving the sites business goals. The Quality manager works with others on the site leadership team to prepare the annual budget and achieve performance goals driving to customer satisfaction.
Responsibilities:Responsibilities/Principal Duties:
Education / Work Experience
BS in Engineering
Six Sigma Green Belt required
Six Sigma Black Belt strongly preferred
Minimum 7 years of increasing responsibilities in a manufacturing environment (preferably in extrusion, textile or paper)
CQM or CQE through ASQ highly desirable
Experience in statistical methods, including SPC, capability studies, etc.
Excellent communications skills
