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    ASU E&I Technician - Irving, United States - MATHESON

    MATHESON
    MATHESON Irving, United States

    2 weeks ago

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    Description

    As an E&I technician, perform all tasks in a safe, confident and timely manner. Design, install, troubleshoot and repair electrical and instrumentation systems to ensure maximum paper machine production.

    Key Activities

    1. General

    • Follow and lead fellow team members in safe work practices in pursuit of zero injuries. Actively participate in safety programs.

    • Perform electrical construction tasks including installation of conduit, wire tray, wire pulling, enclosures, transformers and all electrical terminations per NEC Code.

    • Installation, configuration and troubleshooting of photo eyes, proximity switches, limit switches, PLC input/output modules and all associated control wiring.

    • Configure, troubleshoot and repair motors, motor control centers, variable
    frequency drives and soft-starts up to 2300V.

    • Maintain and troubleshoot position feedback devices, encoders, load cells, hydraulic systems, natural gas burners and boiler control systems.

    • Installation, calibration and troubleshooting of pressure, level, flow, temperature,
    consistency, conductivity, turbidity and pH transmitters.

    • Troubleshoot and maintain Honeywell QCS mechanical, electrical and software
    systems.

    • Calibrate, maintain and rebuild process valves, actuators and positioners.

    • Maintain all general plant lighting and facility electrical power distribution.

    • Proper use of test equipment, including meggers, oscilloscopes, motor analyzers,
    manometers, signal generators, computers and specialized software.

    • Operate overhead cranes, forklifts, pallet jacks, manlifts, scissor lifts and utility vehicles.

    • Use CMMS (JD Edwards) to create work orders, order parts, track man-hours and maintain equipment history.

    • Participates in all team activities and communicates to all other team members to ensure the success of the maintenance department.

    • Perform special or occasional duties as required, including assisting mechanical maintenance team members and special projects.

    • Provide On-Call coverage as directed by supervision .

    2. Optimization

    • Tuning of process control loops and machine control systems.

    • Programming and troubleshooting of DCS, PLC and HMI interfaces.

    • Develop DCS help displays and routines for ease of use to minimize downtime.

    • Perform PM and PdM tasks, using visual, ultrasonic, infrared, static and dynamic motor analyser technologies.

    • Provide training to operations and maintenance crafts to enable self-sufficient
    troubleshooting skills.

    3. Engineering


    • Perform configuration and logic modifications to DCS and PLC control systems.
    Modifications will include programming in ladder logic, block logic. sequential logic and statement logic.

    • Design,configuration and implementation of integrated and stand-alone graphic
    human machine interfaces.

    • Design and specification of communication protocols, including Profibus, serial and industrial Ethernet.

    • Assistwith systems integration for both hardware and software solutions.

    • Specify, design and construct process control and 1/0 cabinets.

    • Create and modify schematic and layout drawings using AutoCAD.

    • Specify cabling and wire sizing for power and control wiring, per NEC Code.

    Minimum Qualifications (technical/professional skills, expertise and qualifications)

    • High school education or equivalent and one of the following:
    o 7 years of experience or 2 year degree with 5 years of experience as an industrial E&I
    technician.
    o ISA Certified Control Systems Technician (CCST) Level II certification.
    Texas State electrical journeyman's license and proven abilities.

    • Ability to troubleshoot and modify control logic using Siemens PCS7 operator and engineering stations.

    • Able to troubleshoot and repair 480V and 2300V motors, drives, cabling, transformers, power supplies, electrical mechanical equipment and process control loops.

    • Able to safely troubleshoot and repair boiler and burner control systems.

    • Proficient with Installation, calibration and troubleshooting of all machine instrumentation.

    • Designing, constructing and installing additional machine control loops and systems.

    • Exhibit strong problem solving ability with analog and digital control systems.

    • Able to modify and create electrical schematics and diagrams, as needed.

    • Exhibit and follow local and National Electric Code standards and policies.

    • High proficiency with computers and automation software.

    • Demonstrated proper uses of PPE and performs all work in a safe manner.

    • Must be self-directed with positive attitude and willingness to change with conditions.

    Working Conditions (, heat, cold, noise, etc.)

    • Hot, dusty, humid and noisy mill environment.

    • Some travel may be required.

    • Working on and around 2300 volt electrical equipment will be required.

    • Compressed air, steam, lubrication oil and hydraulic fluid will be used in the paper machine area.

    • There are slipping, tripping and falling hazards, as well as running nips and suspended loads.

    Essential Physical Functions (, lifting, bending, climbing, reading, etc.)

    • Bending, lifting up to 50 pounds, climbing stairs and ladders and scaffolding while troubleshooting equipment.

    • Reading of technical operations and maintenance manuals, procedures, schematics, and blueprints.

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