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Quality Engineer - Troy, United States - Aegis Worldwide
Description
Job DescriptionJob Description
As a Quality Engineer, you will play a pivotal role in ensuring the highest standards of quality control throughout the production process.
Your responsibilities will encompass monitoring, analyzing, and improving quality metrics, as well as collaborating with cross-functional teams to implement corrective actions and drive continuous improvement initiatives.
Key Responsibilities:
Monitor the entire production cycle to proactively identify and address potential nonconformities, conducting regular tests and inspections to maintain product integrity.
Provide support to the team in meeting all customer requirements for Advanced Product Quality Planning (APQP).
Lead Corrective Action Teams (CARs) in completing 8D reports and driving impactful change.
Utilize root cause analysis methodologies such as 5-Why and Fishbone diagrams to identify and address quality issues.
Establish statistical trends by tracking quality concerns, acceptable error rates, and measures of improvement.
Develop receiving inspection sampling plans and work instructions, applying relevant metrics to guide decision-making.
Determine quality improvement parameters by identifying and implementing statistical methods relevant to manufacturing processes.
Prepare comprehensive reports by analyzing data and making recommendations for quality enhancements.
Complete Production Part Approval Process (PPAP) requirements and fulfill customer demands for existing and new programs, including tasks such as IMDS submissions, FMEA analysis, and Control Plan development.
Assist in various quality-related tasks, including time studies, process updates, and production support.Define quality metrics for all manufacturing procedures and ensure compliance through regular audits based on ISO 9001 and IATF standards.
Review and update blueprints and quality documentation to maintain accurate records and support document control efforts.Contribute to team efforts by achieving related goals and objectives as needed.
Education and Experience:
Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a relevant field.
5+ years of experience in a Quality Engineer or similar role.
Certification as a Certified Quality Engineer (CQE) preferred.
Prior experience in the automotive industry, particularly with Tier 1 customers, is advantageous.
Proficiency in Quality Management Systems (QMS) and testing methodologies.
Strong statistical analysis skills, including experience with Statistical Process Control (SPC) and certification in AIAG Core Tools.
Excellent organizational abilities and the capacity to work independently.
In-depth knowledge of manufacturing processes and familiarity with ISO/IATF standards.
Proficient in Microsoft Office suite (Word, Excel, PowerPoint).
Passionate about quality and committed to delivering results.
Additional Requirements:
Ability to use company inventory and production reporting processes effectively.
Capable of lifting 40lbs and performing mathematical calculations.
Strong communication and interpersonal skills to interact effectively with team members and stakeholders.
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