- Technical support for threading and inspection operations to resolve multi-disciplinary problems.
- Maintain and improve standard procedures; train the operators and inspectors on inspection and gaging techniques and the use of procedures.
- Assist in the control of material certification documents from in-house or sub-contract process. Monitor, Validate and Approve mechanical property tests, stress relieve curves, buck-on graphs, etc.
- Review work order packets for accuracy and acceptability according to internal procedures and special customer requirement
- Train and guide QA auditors as required.
- Generate or revise QA documents such as procedures, work instructions and specifications as needed; and train affected personnel on such documents.
- Interface with subcontractors on clarification of quality requirements.
- Use knowledge of product and inspection/testing requirements to collect data and perform evaluation when customer issues arise. Utilize 8D problem solving to address customer claims.
- Implement root cause analysis and corrective action of non-conformance reduce variation of key process indicators, mitigate rework, reduce cost, and improve quality.
- Collect appropriate data and use advanced problem-solving techniques such as process capability, SPC, FMEA and Design of Experiments to isolate and reduce sources of variation and to resolve production and quality issues.
- Review customer specifications/requirements to evaluate capability and develop quality plans as needed.
- Perform internal and supplier/subcontractors process and management system audits as scheduled or needed.
- Support external audits as scheduled or needed. Support root cause analysis and corrective actions for audit findings.
- Communicate with customers and other Vallourec entities on topics related to internal/external non-conformances, special requirements, and other activities related to the product.
- Support project activities and product industrialization by working with VAM USA R&D, methods department and external suppliers and organizations.
- Promote effective communication vertically and horizontally within the organization.
- Follow all company policies, practices, and regulations to include Quality and Safety.
- Any other duties as assigned.
- Develop and/or review written practices for the qualification and certification of NDT personnel.
- Develop and/or review NDT procedures.
- Verify qualifications and/or certifications of NDT personnel.
- Conduct training and qualification testing to certify personnel.
- Represent VAM USA and VTA in discussions with customers, sub-contractors, auditors, etc. with regards to the NDT
- Program including procedures and written practices.
- Develop calibration standards, ultrasonic testing, and equipment selection.
- Bachelor's degree in an engineering discipline or equivalent experience (10 years experience in OCTG). Preferred
- Bachelor's degree in quality engineering
- MBA Degree (Master of Business Administration)
- Lead auditor training (ISO 9001, API Q1)
- ASQ - Certified Quality Engineer (CQE)
- Six Sigma certification or training
- NDT Level 3 certification
- Strong quality/process/operations engineering background in manufacturing environment.
- Experience in a machining operation is desired.
- Proficient in wide range of problem-solving tools and methods, including Six Sigma Methodology and advanced statistics.
- Extensive, in-depth knowledge of quality requirements and systems.
- Proficient in Microsoft Office Suite including Excel, and PowerPoint.
- Proficient using statistical analysis software (Minitab is preferred)
- Highly motivated, willingness to dig into situations and work with all functions of the business. The ability to work in diverse groups to achieve a common goal is critical to the success of this position.
- Ability to effectively communicate with all levels of the organization.
- Capable of working independently in a self-directed environment
- Excellent written and verbal communication skills
- Experience with ISO9001 and API Q1 standards
- Experience with API 5CT, API 5CRA, API, 5B
- Knowledge of OCTG and premium connections
- Teamwork
- Adaptability
- Accountability
- Reliability/dependability
- Initiative
- Safety awareness
- Ability to receive and provide constructive feedback.
- Pride in performance
- Continuous Improvement/Quality
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Quality Assurance Engineer- Service Operations - Houston, United States - VAM USA
Description
Job Description
Job DescriptionPOSITION SUMMARY:
The focus of this position is to improve product quality and reduce cost using product and process quality evaluation techniques and quality control principles.
KEY RESPONSIBILITIES:
If NDT Level 3 Certified:
REQUIREMENTS EDUCATION, TRAINING, AND CERTIFICATIONS:
Required
SKILLS AND KNOWLEDGE:
Required
Preferred
CRITICAL COMPETENCIES & CAPABILITIES:
The position will require demonstrated leadership skills and the ability to concisely communicate objectives and results to reach targeted goals. Strong understanding of and flexibility to work on quality assurance/process control principles.