- DUTIES & ELEMENTS:
- Carries out the RVP process engineering activities
- Develops, optimizes, documents, and updates process work instructions and set-up procedures as necessary
- Creates and updates tooling specifications and best practices for plant processes
- Reviews new and existing product design to ensure optimal manufacturability, adherence to tolerance guidelines, functionality, tool design, machine design, cell layout, and safety
- Leads the process development effort through cross-functional teams to develop optimal cell layout and process flow layout
- Develops, documents, and utilizes process troubleshooting guidelines
- Demonstrates compliance to department procedures
- Participates in the TFC process to determine optimum processes, tooling, and material requirements for customer quotes
- Applies Lean manufacturing principles to enhance assigned processes
- Leads RVP Engineering efforts to resolve/improve process opportunities:
- Identifies and resolves process improvements for better cycle times, reduced spoilage, improved process capability, and increased throughput
- Evaluates and takes actions to meet or exceed plant targets for spoilage, cycle time, and quality
- Assists production staff as a process expert by utilizing troubleshooting and technical skills
- Performs cause analysis and corrective action implementation on assigned complaints or internal failures
- Performs safety analysis and implementation as required
- Plant Launches/APQP activities
- Ensures compliance and completes assigned APQP activities
- Evaluates effectiveness of proposed processes
- Initiates activities to secure and install new equipment or processes
- Leads cross-functional teams to develop PFMEA's and mistake/error proofing
- Leads and assists with tooling design and development
- Reviews product design regarding materials, quality, function, and manufacturability
- Prototypes and oversees production runs
- Trains operators, supervisors, and maintenance personnel
- Ensures products meet quoted requirements
- Coordinates PPAP, PSA's, Run at Rates runs
- Minimum:
- Bachelor's degree in Engineering (Mechanical, Chemical, Electrical, or Industrial)
- Experience or training using computer software applications
- Demonstrated achievements requiring problem-solving and creative abilities
- Desired:
- Five or more years relevant work experience in manufacturing
- Experience interpreting or using CAD/CAM drawings
- A working knowledge of plant processes
- The ability to perform Failure Model and Effects Analysis (FMEA) and Design of Experiments (DOE's)
- A thorough knowledge of automotive policies and procedures
- A demonstrated ability to plan and organize
- Intermediate knowledge of Fanuc Robots
- Occasionally ascends/descends ladders or stairs on manufacturing equipment
- Must be able to lift parts weighing up to 50 pounds
- Must be able to walk through the manufacturing plant and stand for long periods
- Moving self in different positions to accomplish tasks
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