Process Engineering Specialist - Hopkinsville, United States - Metalsa

Metalsa Hopkinsville, United States

3 weeks ago

Description

Job Description

About Metalsa: We are a global company with 60+ years of experience in the automotive industry, we manufacture safe and sustainable products for people around the world. We are working for a better future where we enrich communities every day by being committed to people, innovation, and our planet. If you have what it takes to accelerate Metalsa's vision of future mobility, we want you to join the team For more information, visit

Mission/Objective

To lead and develop strategies to seek high efficiency and profitability on the assembly production lines to increase safety, quality and productivity through the continuous improvement and innovation of equipment, processes, and procedures in the coordination of efforts among all areas and the systematic use of the Metalsa Operation System (MOS).

Function/Accountability

Lead competitiveness, capacity increase A3s and strategies to reach MPC (ideal cost) and reduce cost.

Monitor and improve operating efficiency to develop cost-efficient processes considering 4M.

Lead the definition of standard performance and the development of strategies toward achieving the operational benchmark KPIs.

Lead Monozokuri / Yamazumi projects.

Perform machine cycle time kaizen and verify that cycle times include Built-in Quality.

Manage Process and manpower capacity analysis

Manage the Material Information Flow Chart (Actual, target, and ideal)

Manage Layout and process flow (Actual, target, and ideal)

Support in the Just In Time and Kanban Design

Support for escalated issues from the shop floor

Lead new Process Design on tools and machines to improve

Coordinate the implementation of new operational projects and changes to current processes within time, quality, and cost standards (budget control).

Implementation of new process technologies and best practices in the industry (benchmark).

Serve as project manager for various productivity improvement projects and customer engineering changes

Assist product management group in processing, quoting, implementing, launching, and maintaining engineering changes

Lead meetings to establish priorities and coordinate activities with other cross-functional teams to comply with objectives and the customers' requirements.

Maintain and improve manufacturing processes and error-proofing systems

Assist in performing Run @ Rates for customer engineering changes

Elaborate development plans for direct reports.

Increase the level of technical knowledge of the core business process, promoting key talent development.

Manage process control, documentation of PFMEAs, work instructions, and area assets

Support 4.0 industry initiatives

Develop, justify and control the budget for its area of control.

Additional responsibilities as required - this position is subject to change as the needs of the department change

SAFETY/HOUSEKEEPING

Support the implementation of Environmental, Health, and Safety Practices and initiatives defined in the Environmental, Health, and Safety Strategy.

Attend EHS training agreed to or indicated by Upper Management or Training Department.

Ensure the notifications about new products, processes, equipment, and chemicals to Industrial Safety before their use to register them in the Quality System.

Observe the application of the EHS Rules Regulation whenever a rule or EHS procedure is violated.

Identify and analyze risks are corrected according to the defined JSA's action plan.

Be proactively involved in improving working conditions.

Support the appearance of a World-Class Facility

Actively support full implementation of the 5S's, using it to approach and keep all areas clean, neat, and properly maintained.

QUALITY
Knowledge of TS 16949 / IATF

Ensure PFMEA management reduces risks while continuously verifying its implementation.

Assist the Quality department with resolving process-related quality defects relating to production

Lead area in achieving plant quality objectives/goals

Understand customer needs and work towards meeting and exceeding them

Assist quality in customer corrective actions

Assure of the usage of the PCR process.

CONTINUOUS IMPROVEMENT/ TRAINING

Promote and support the Metalsa Culture in the team, communicating key values and expected behaviors, and making each team member accountable for being a role model of the desired Metalsa Culture.

Continuously improve the manufacturing process to achieve plant objectives

Initiate, plan, design, validate, document, communicate and train improvements to the current process to ensure productivity, quality, safety, and customer satisfaction

Academic

Bachelor's degree in Manufacturing Engineering, Industrial Engineering

Engineering, Automation Engineering, Industrial Engineering, or related discipline

Experience

Preferred hands-on experience in project management and industrial engineering involving the coordination of cross-functional teams.

Monozokuri implementation - workload balance

Assembly line design and implementation.

Desired but not required 1-2 years of experience in frame assembly-related processes.

Preferred Project management experience

1-2 Years of Leadership Experience

Technical Skills

Proficient computer skills/Microsoft suite (Excel, Word, Outlook, and PowerPoint)

Proficient with Autocad or any CAD

Interpret blueprints, material specifications, and other customer requirements

Proficiency in Lean systems

Core Manufacturing Processes (Stamping, Assembly, Painting, Welding, Hydroforming)

What is in it for YOU?
As part of the Metalsa team, you will benefit from great compensation and benefits package

Vacation, Personal Time, and Paid Holidays

Excellent Benefits Plan

Medical, dental, vision, prescription insurance

Paid Short-Term Disability & Long-Term Disability Coverage

Flexible Spending Account (FSA)

Health Reimbursement Account (HRA)

401(k) Company Matching

Tuition Reimbursement Program

Advancement Opportunities & Training Programs

Other Discounts & Perks

About Us

About Metalsa: We are a global Mexican company with more than 60 years of experience in the automotive industry, we manufacture safe and sustainable products for people around the world, seeking to minimize the environmental impact through innovation in our processes and products. For more information visit

EEOC Statement: We are an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, national origin, disability status, protected veteran status or any other characteristic protected by law.

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