- Optimizes all machine processes by reducing scrap, cycle times and mold change times;
- Assists with launches of new programs by building a new process to ensure quality products of parts and attends launch meetings prior to production start-up as needed;
- Maintains and secures controlled injection process by using part weights by using plastic data and using a systematic approach to optimizing current running process;
- Directs set-ups for molds using efficient mold change systems and robotics;
- Oversees in-house tooling and material evaluations to ensure optimum performance;
- Describes system, components, and parts operating characteristics and malfunctions by writing technical reports;
- Sets-up injection molds and performs start-up and shut-down of molding systems;
- Verifies systems performance by testing functioning of installed equipment;
- Ensures operation of equipment by completing preventive maintenance requirements, troubleshooting malfunctions, calling for repairs, and evaluating new equipment and techniques;
- Responsible for setting up and maintaining process controls of presses, molds and equipment.
- Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting, develop and modify robot programs to handle parts without causing damage to the equipment or parts
- Knowledge of TPO's/ABS/Nylons/PC's.
- Monitor production for accuracy and efficiency and work with quality inspectors to ensure part quality/performance
- Make minor electrical and mechanical repairs and adjustments to machines/tools and notify supervisors when major service is required
- Provide ownership and analysis of injection molding process and equipment for the reduction in defects, overall process improvement and/or the reduction of downtime and continue improvements
- Compiles, stores and receives production data
- Completes all paperwork as required.
- Perform additional assignments per supervisor's direction.
- Advise on improvements in tracking and reporting procedures.
- Must have experience with hot runners/valve gate sequencing/gas assist/insert molding.
- Promote safety by abiding to all related policies and procedures
- The incumbent is responsible for the awareness, understanding, specific responsibilities and management of the Environmental Management System (EMS) as stated in EMS policy CEVPL.00005.
- Minimum of a high school diploma or its equivalent. Ability to read, write and speak English effectively.
- Possess basic mathematical skills
- Possess basic office skills such as Excel, Microsoft Word and AS400 systems.
- Safety and environmental training and experience
- Previous experience in injection molding department or at least manufacturing experience.
- Must be able to work afternoons or night shift
- Ability to work effectively alone and prioritize.
- Must be a highly motivated, service and team-oriented individual with an attention to detail.
- Troubleshooting ability is required.
- Strong decision making and problem solving skills.
- Demonstrated good internal customer service skills.
- Ability to manage multiple projects.
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Plastics Process Technician- 2nd Shift - Warren, United States - Flex-N-Gate Corporation
Description
Job Description
Job DescriptionOverview
Flex-N-Gate is a leading manufacturer and supplier of components for the automotive industry, recently ranked 10th of the 150 Top North American Suppliers in "Automotive News." A growing and vital company, Flex-N-Gate provides a great opportunity for hard-working and skilled individuals.
Responsibilities
#ZR
Qualifications
