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    Operations Specialist - Petersburg, United States - Amsted Rail Company Inc

    Amsted Rail Company Inc
    Amsted Rail Company Inc Petersburg, United States

    2 weeks ago

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    Description

    Job Description

    Job Description

    ESSENTIAL FUNCTIONS

    To accomplish this job successfully, an individual must be able to perform each essential function satisfactorily.

    • Adhere to plant-wide safety, ergonomics and environmental requirements, defined by Amsted Rail; outlined by the Amsted Rail Health & Safety program.
    • Analyze job orders, drawings, blueprints and specifications, to verify dimensions, tool selection in conjunction with Amsted Rail Engineering personnel.
    • Operate all machinery as necessary (induction heating (up to 2350°ree;F) of steel bar-stock; vertical forging machinery designed for hot flashless die forging; closed die ring rolling machine; parts conveyor, robots, and draw line) associated with the forging of metal components for a bearing at a rate greater than 3 parts a minute.
    • Setup and teach robots and loading/unloading devices and equipment for proper operation.
    • Lead diagnostic efforts to correct equipment breakdowns, process and/or product deviations, and operator failures.
    • Listen to machines during operation to detect sounds such as those made by worn tools or excessive vibration and adjust machines to compensate for problems.
    • Lead operations & maintenance staff in changeover efficiency improvements including detection of equipment deficiencies
    • Lead equipment operators in tooling removal efforts that require deviation from standard practice
    • Inspect or test damaged machine parts, and mark defective areas or advise supervisors and maintenance of repair needs.
    • Assess tooling required to support production needs. Submit requisitions for new or replacement tooling. Provide input to the Hot Forge Process Engineer to optimize tooling designs.
    • Track tooling usage and improve tooling life.
    • Write work instructions and process planning documentation for operations.
    • Conduct operator and setup personnel training on work instruction improvements and assists operators & maintenance as required by the process, equipment, engineering, and direction of management.
    • Conduct operator and setup personnel training and evaluation using best practices in developing others.
    • Analyze SPC data for production runs through the company computer system and look for trends in results.
    • Maintain strong communications with operators, maintenance, and supervisors.
    • Work with minimal supervision.
    • Participate in process improvement initiatives utilizing lean manufacturing tools and techniques.
    • Perform and promote daily 6S duties.
    • Perform other duties, as assigned.

    QUALIFICATIONS

    Education: Ability to pass on-line skills assessment

    Computer Skills: Must be able to show a basic understanding of computer operations.

    Other Requirements: Strong mechanical aptitude and troubleshooting skills.


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