Process Technician- Night Shift - Westland
1 day ago
Job description
Process Technician- Night Shift
Department:
Processing
Employment Type:
Full Time
Location:
Cherry Hill
Reporting To:
Operations Manager
Description
Complete assigned responsibilities as a process technician on the manufacturing floor.
This applies to all new tool follow-up/ process monitoring for production tooling and cell lay-out functions on the manufacturing floor as per plant's T.S.16949 and ISO14001-E.M.S.
systems.Key Responsibilities
All functions will be completed as per the plant's TS 16949 system.
- Perform daily checks on Process Verification Sheets and Machine Daily Rounds during the first two hours of the shift.
- Respond immediately to ANDON signal. If necessary, corrective action must be taken to ensure productivity as per production schedule needs.
- Check all documentation from Production Books and Kiosk station (if applicable), relating to the molding process, and inform Shift Supervisor if there is a need to replenish any forms relative to the Production Books. The required documents for the manufacturing responses to the Production Books and Kiosk stations (if applicable) are listed below.
· Process Parameter Change Log form.
· Machine Daily Rounds form.
· Color Blender Quarterly PM form.
· F.P.A. form. Section-D.
· Maintenance Work Request form.
· Cell Lay-out form.
· Fixture Verification form
(Note:
Function of Automation Eng.)
· Fixture Set-up form
(Note:
Function of Automation Eng.)
· Last Piece Inspection/ Tooling Repair form.
· N.C.M.R. form
(Note:
Function of Quality Inspector/ Eng.)
· Daily Production Reporting form.
- If any process needs to be changed, due to running out of set points from the process engineering setting on the master set-up sheet, then the change and/or changes need to be listed on the Parameter Log Change form and brought to the Shift Supervisors attention as per W.I.#
- The following work instructions relate to the function of the forms listed above.
· First Piece Approval.
· Mold Change/ Next job set-up.
· Process Pullout.
· Process Adjustment Work Instruction.
· Completion for Work Order form.
· Preventive Maintenance work instruction.
- During the job start-up/ F.P.A. process, it is the responsibility of the process technician to review with the die setters, material handlers, and stock handlers their functions per each job change.
- From start-up, the process technician must ensure that the product is running in cycle for at least 10 consecutive shots to verify that the product is running to the F.P.A. standard.
- The following attributes are the responsibility of the process technician
All that relates to:
(Note:
all areas are covered through the work instructions listed above.)
· Machine shut down
· Tooling
· Machine and robot breakdown
· Process flow observation
· Preventive maintenance projects
- The process technician must be able to supervise the shift, in the event that the shift supervisor is absent, and support the activities of the production floor.
- Complete additional work assigned by supervisor and/or management team.
- Must have knowledge of TS16949 and know the Quality Policy.
- Follow the safety rules, report safety problems and all injuries, regardless of severity.
- Ensure plant safety and 5S housekeeping standards are maintained.
Skills Knowledge and Expertise
4 years experience in process development and engineering (if applicable). Good verbal and written communication skills.
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