Tool and Die Maker - Forest City - Winnebago

Description

Position Objective: The Aluminum Extrusion Press Die Corrector is responsible for maintaining and correcting extrusion dies used in manufacturing processes. This expert-level position demands precision, attention to detail, and a strong understanding of aluminum extrusion techniques. The role involves diagnosing die issues, implementing corrective measures, and ensuring the highest quality standards to optimize production efficiency.

Key Responsibilities:

• Analyze and correct extrusion die issues to ensure optimal performance and product quality.
• Conduct inspections on new and used dies to assess wear and implement necessary corrections.
• Make precise adjustments and corrections to extrusion dies to meet quality specifications and enhance product shapes and tolerances.
• Repair, modify, and refurbish dies using appropriate tools and techniques, including polishing, honing, grinding, machining, and welding as needed.
• Collaborate with engineering and production teams to identify root causes of die-related defects and develop solutions.
• Use precision tools and equipment to make adjustments and modifications to dies.
• Maintain detailed records of die corrections, adjustments, and preventative maintenance activities.
• Provide leadership and mentorship to junior team members, fostering skill development and knowledge sharing.
• Support continuous improvement initiatives by suggesting enhancements to die design and correction processes.
• Read and interpret technical drawings, schematics, and die callouts for accurate corrections and modifications.
• Document work performed, adjustments made, and maintenance records following company procedures.
• Assist in developing preventive maintenance programs to extend die life and ensure reliable production.
• Maintain a clean and safe work environment, adhering to all safety protocols and standards.

Best Practices:

• Follow safety protocols and wear appropriate personal protective equipment (PPE) at all times.
• Stay updated on the latest advancements in extrusion technology and best practices for die maintenance.
• Continuously seek opportunities for process improvements and efficiency gains.
• Maintain a clean and organized workspace, ensuring all tools and equipment are well-maintained.

Tools, Machines, or Equipment Required to Use:

• Precision measuring instruments such as calipers, micrometers, and gauges.
• Die-correction tools and equipment.
• Basic computer systems for record-keeping and analysis.
• Forklifts (if certified).

Physical Activity of this Position:

• Lifting and moving dies and tools weighing up to 50 pounds.
• Standing, walking, and bending for extended periods during shifts.
• Performing tasks requiring precision dexterity.
• Working in a non-climate-controlled manufacturing environment.

Professional Development: This role offers opportunities for professional growth through hands-on experience and formal training, enabling career advancement in the field of aluminum extrusion. Pay rates are competitive and based on experience and skills.

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