- Utilize documented information (provided by the customer) to understand the Voice of the Customer, and effectively communicate these requirements to responsible parties during the Quotation process.
- Create new, and update existing, master production work instructions (i.e. OQRs, Pack Cards, etc).
- [For contract manufacturing] In accordance with the customer provided DFMEA, lead the cross-functional team to create and update the associated PFMEA for the production process.
- [For products that Flambeau is Design responsible for] Provide input/work with the team to develop the DFMEA. In accordance with the DFMEA, create and update the associated PFMEA for the production process.
- In accordance with the PFMEA, create and update the associated Control Plan for the product.
- [Whether for contract manufacturing or Design responsible products] In accordance with the PFMEA, create and update the associated Control Plan by properly identifying the Critical Control Points in the process.
- Generate and approve applicable Deviations and Waivers.
- Investigate and provide disposition (approve/deny) for potential external failures (i.e. Customer Complaints & Warranty Claims).
- Conduct required Risk Assessments associated with internal (NCs/MRBs) and/or external failures (Customer Complaints) to determine if product can be used as is, can be reworked/sorted, or must be scrapped.
- Based on the risk assessment, if the product can be reworked/sorted, provide guidance on the rework "Plan" phase (of PDCA).
- Conduct the "Bracketing Rationale" using data/evidence to support the Containment plan for external (i.e. Customer Complaints) failures.
- Construct the "timeline of production" (i.e. the story of how it happened, not why it happened) for confirmed external failures (i.e. Customer Complaints), to feed into Root Cause Analysis.
- If a Confirmed Complaint (if applicable), issue a Return Material Authorization (RMA) to the customer.
- Facilitate the cross-functional investigation to determine Root Cause of Internal (i.e. NCs/MRBs) and External failures (i.e. Customer Complaints).
- Facilitate the cross-functional Brainstorming of Action Items to specifically address the identified Root Cause.
- Qualify new, and changes to existing, manufacturing processes (i.e. which may involve PPAP submissions for Automotive customers).
- Generating new, and updating existing, Standard Operating Procedures (SOPs)
- Assisting with External Audits (i.e. customer, regulatory, etc), as necessary.
- Effectively communicate and build relationships with customers to facilitate resolution of quality issues. Visit customers as needed to maintain relationships and resolve issues.
- All other duties assigned by Manager
- B.S. degree in Engineering (Mechanical, Industrial, Manufacturing) or related field of Science, or an equivalent combination of education, training, and experience.
- Good Dimensioning and Tolerancing (GD&T) is preferred.
- Experience with business management systems certified to ISO 9001 and/or IATF 16949 required.
- - 5 years' experience in plastics manufacturing preferred.
- Ability to work independently, as well as with cross-functional teams.
- Critical Thinking
- Problem Solving (i.e. Root Cause Analysis)
- Communication
- Microsoft Office (Word, Excel, Outlook, PowerPoint)
- Knowledge of various measurement tools/methods, GD&T, and CMM layouts.
- Data Analysis (i.e. Capability Studies, Statistical Process Control)
- This role requires time in the office as well as on the production floor, requiring standing for periods of time and use of typical office equipment such as a computer, copy machine, laptop and cell phone. May be required to lift up to 40 pounds occasionally. Most work is completed in an office environment.
- Approximately 45 hours a week
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Quality Engineer - Baraboo - Flambeau
Description
General Summary:
1) A professional who is highly organized, has excellent communication skills, and is driven to exceed customer expectations.
2) The ideal candidate will have a strong background in quality engineering and a passion for customer satisfaction.
This is 100% onsite in Baraboo, Wisconsin.
Essential Duties:
Requirements
Education/Certification Requirements:
Experience Requirements:
Skill Requirements:
Physical Requirements:
Supervision Over the Following Roles:
N/A
Work Schedule/Attendance /Overtime/Travel Requirements:
-
Quality Engineer
Only for registered members Baraboo
-
Project Engineer
Full time Only for registered members Baraboo
-
Senior Project Engineer Structural
Only for registered members Baraboo
-
Senior Project Manager Engineering
Full time Only for registered members Baraboo
-
Production Manager
Only for registered members Baraboo
-
Engineering Technician II Civil
Full time Only for registered members Baraboo
-
Senior Engineering Technician Civil
Full time Only for registered members Baraboo
-
Technical Services Manager
Full time Only for registered members Baraboo
-
Project Manager Engineering
Full time Only for registered members Baraboo
-
Senior Project Manager Engineering
Only for registered members Baraboo
-
Senior Project Manager Engineering
Full time Only for registered members Baraboo
-
Project Engineer
Full time Only for registered members Baraboo
-
GIS Solutions Architect
Only for registered members Baraboo
-
GIS Solutions Architect
Full time Only for registered members Baraboo
-
Inside Sales Specialist- Packaging
Only for registered members Baraboo
-
Business Development Manager
Only for registered members Baraboo
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Assistant Director, Engineering
Only for registered members Baraboo
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Field Service Technician- L2
Only for registered members Baraboo
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Stock Associate, PT
Only for registered members Baraboo
-
Graduate Engineer II
Only for registered members Baraboo, WI
-
Senior Project Manager Engineering
Only for registered members Baraboo, WI