Manufacturing Engineer - Sturbridge - Advantage Technical

    Advantage Technical
    Advantage Technical Sturbridge

    11 hours ago

    $70,000 - $120,000 (USD) per year *
    Description

    Manufacturing Engineer

    Location: Sturbridge, MA

    Salary: $120,000

    Job Type: Direct Hire

    Position Summary

    This company is seeking a hands-on Manufacturing Engineer to support electrical testing, troubleshooting, and production of Microchannel Plates (MCPs), Channeltrons, and Advanced Performance Detectors (APDs). This role is highly hardware-focused and operates directly on the factory floor within an ISO 7 cleanroom environment.

    The engineer will ensure detector assemblies meet electrical, vacuum, and performance specifications while supporting daily production operations, yield improvement initiatives, and test capability continuity during high-priority manufacturing situations. This position also plays a key role in transitioning test processes from manual to semi-automated systems.

    This is an ideal opportunity for an engineer who enjoys practical, high-voltage and high-vacuum hardware work and is eager to learn specialized detector technologies.

    Candidates with backgrounds in semiconductor manufacturing, vacuum systems, photonics, electron-optical components, or other high-voltage precision industries are strongly encouraged to apply.

    Key Responsibilities

    Electrical Testing & Data Integrity

    • Perform electrical testing of MCPs, Channeltrons, and full detector assemblies.
    • Operate and maintain high-vacuum systems (10⁻⁷ to 10⁻⁶ Torr).
    • Ensure data integrity and promptly escalate anomalies.
    • Analyze test results to verify conformance to electrical and performance specifications.

    Troubleshooting & Failure Analysis

    • Diagnose electrical and mechanical issues in detector assemblies.
    • Perform full mechanical and electrical teardowns.
    • Investigate failure modes including:
    • Low gain
    • Electrical shorts
    • Vacuum leaks
    • Contamination
    • Alignment issues
    • Component damage

    Manufacturing & Production Support

    • Provide daily cleanroom production support.
    • Respond quickly to time-critical manufacturing issues.
    • Improve manufacturing yields and reduce scrap through process and product enhancements.
    • Track, analyze, and report yield, scrap, and defect trends.
    • Develop and update work instructions and technical documentation.
    • Train operators and new engineers on testing and teardown procedures.
    • Support multiple product lines as business needs require (occasional off-shift support may be necessary).

    Process Control & Continuous Improvement

    • Utilize MINITAB for basic SPC, trend analysis, and yield monitoring.
    • Support Lean Manufacturing, 5S, and SPC initiatives.
    • Promote adherence to the ISO 9001 Quality Management System.
    • Identify opportunities to improve test repeatability, throughput, and data capture.
    • Assist with BOM development, routings, tooling, and cost estimation for new and existing products.

    Equipment & Test Fixture Support

    • Maintain and configure:
    • High-voltage power supplies
    • Vacuum controllers and turbopumps
    • Electrometers and oscilloscopes
    • Custom fixtures and tooling
    • Modify or create temporary test setups to maintain production continuity.

    About the Product – Advanced Performance Detector (APD)

    The APD is a precision detector assembly used in mass spectrometry applications. It includes components such as an anode, phosphor screen, time-of-flight detector (TOF), and a glass wafer containing millions of micron-sized bias-angled channels. Within each channel, electron collisions amplify weak input signals to generate measurable outputs.

    The Manufacturing Engineer plays a key role in ensuring consistent electrical performance and on-time delivery of these high-performance detector systems.

    Required Qualifications

    • U.S. Citizenship required (ITAR compliance).
    • Bachelor's degree in Electrical, Mechanical, Materials, Physics, or related engineering field.
    • Hands-on experience with high voltage, high vacuum systems, precision instrumentation, or cleanroom manufacturing.
    • Strong mechanical aptitude and comfort working directly with hardware daily.
    • Proven ability to methodically troubleshoot electrical and mechanical systems.
    • Proficiency with MS Office; familiarity with MRP/database systems and analytical software.
    • Ability to learn specialized detector physics and test methodologies.
    • Comfortable working in an ISO 7 cleanroom with required PPE.

    Preferred Qualifications

    • Experience in semiconductor fabrication, photonics, vacuum systems, or electron optics.
    • Exposure to SPC tools and MINITAB.
    • Familiarity with high-voltage power supplies, vacuum chambers, turbopumps, and electrometers.
    • Experience assembling/disassembling delicate electro-mechanical components.
    • Understanding of gain behavior and noise mechanisms in electron-multiplying devices (e.g., PMTs, MCPs, avalanche detectors).

    Work Environment

    • 100% on-site in Sturbridge, MA.
    • ISO 7 cleanroom environment requiring gowning and contamination control procedures.
    • Work with high-voltage and high-vacuum systems (safety training provided).
    • Primarily day shift with occasional off-shift support for urgent manufacturing needs.
    • PPE such as gloves, hearing protection, and safety glasses may be required.
    * This salary range is an estimation made by beBee
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