- Leads product and process DfX (Manufacturing, Assembly) input to Product Development Engineering to enhance manufacturability and product cost.
- Identify and assess potential process risks and mitigations and maintain current on process FMEA and other quality records.
- Owns new products during pilot production phase through successful and sustained project launch.
- Creates an efficient manufacturing assembly line, specifying and/or refining BOMs, workflows and detailed work instructions. This includes developing the process flow at the unit operation level, creating manufacturing process instructions (MPIs), and developing requirements for processes and test equipment.
- Focus on opportunities for poka-yoke, DfX, semi-automated and automated solutions, and design for assembly opportunities to achieve optimal safety, reliability, serviceability, manufacturability, and cost.
- Drive NPI schedules, resolve manufacturability issues, and make improvements.
- Work in partnership with external vendors and product development team to define production test equipment requirements, establish clear statements of work, deliver and commission production cells on time for product releases.
- Perform comprehensive failure analysis to identify root cause of emergent production issues, efficiently documenting, mitigating, and closing of non-conformances, and performing requalification of production equipment.
- Use analytical objective data and statistical analysis to advise and drive decisions.
- Responsible for the validation, qualification, and documentation of manufacturing equipment and processes using standard qualification approaches (IQ/OQ/DQ/PQ/PPQ).
- Mentors and sets project tasks for Manufacturing Engineers on their specific project team, and on other teams as needed, to further company expertise & effectiveness.
- Bachelor's degree in manufacturing engineering, Mechanical Engineering, or related field.
- 8+ years of progressively responsible experience in process design or manufacturing engineering.
- Experience in new product introduction (NPI) and process development
- Experience with Lean Manufacturing and Six Sigma methodologies.
- In-depth knowledge of equipment and methods to implement assembly and test processes of complex systems.
- Strong process engineering skills with demonstrated proficiency in product assembly.
- Knowledge to create and refine electrical and mechanical components, assemblies, process documentation, tooling, and test methods for sensing systems.
- Demonstrated project leadership and strong communication skills to drive assembly equipment, fixturing, and tooling design from development through implementation.
- In-depth understanding processes including electronic assembly, injection molding, machining, stamping, laser welding, design of experiments, and process capability analysis.
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Sr. Manufacturing Process Engineer - Fairport, United States - Fortive
Description
Role: Sr. Manufacturing Process Engineer
Location: Fairport, NY
Excellent Pay and Benefits
Qualitrol employees receive a competitive salary, twenty-eight days of paid time off (includes PTO and Holidays), great health benefits that are effective your first day, flexible working hours, up to 100% education reimbursement towards a degree, and 401k matching (vesting immediately). We have annual reviews and career development planning to help get you to the next level in your career. Our family friendly environment also provides paid Maternity/Paternity leave, Adoption leave, Life Insurance and more.
You will love working with colleagues who have a genuine desire to innovate and seek out complicated problems. We believe in absolute inclusion and diversity. Qualitrol associates enjoy the autonomy, breadth of responsibility, and creativity that are typical in a medium-sized company, while sharing resources, standard methodologies, and growth opportunities that are found in a Fortune 500 company like Fortive.
Your Impact
In this position, the Senior Manufacturing Process Engineer will use their in-depth manufacturing, equipment, and design knowledge to collaborate with product design engineering to discover, define, develop, and validate new assembly and quality test equipment along with assembly process solutions. Their primary focus is to develop assembly and test processes, establish product critical to quality test requirements, consider process risks, and determine solutions to guide development and product launch.
Ultimately, they will implement and optimize production cells including assembly process equipment, fixturing, and test solutions for New Product Introduction (NPI) into manufacturing. They will also be identifying and implementing process improvements to increase efficiency, reduce costs, and improve product quality on existing production lines.
Here's where you'll demonstrate your proficiencies:
Skills & Experience
The successful candidate will be able to demonstrate the following skills and experience:
Fortive Corporation Overview
Fortive's essential technology makes the world stronger, safer, and smarter. We accelerate transformation across a broad range of applications including environmental, health and safety compliance, industrial condition monitoring, next-generation product design, and healthcare safety solutions.
We are a global industrial technology innovator with a startup spirit. Our forward-looking companies lead the way in software-powered workflow solutions, data-driven intelligence, AI-powered automation, and other disruptive technologies. We're a force for progress, working alongside our customers and partners to solve challenges on a global scale, from workplace safety in the most demanding conditions to groundbreaking sustainability solutions.
We are a diverse team 18,000 strong, united by a dynamic, inclusive culture and energized by limitless learning and growth. We use the proven Fortive Business System (FBS) to accelerate our positive impact.
At Fortive, we believe in you. We believe in your potential—your ability to learn, grow, and make a difference.
At Fortive, we believe in us. We believe in the power of people working together to solve problems no one could solve alone.
At Fortive, we believe in growth. We're honest about what's working and what isn't, and we never stop improving and innovating.
Fortive: For you, for us, for growth.
Ready to move your career forward? Find out more at
QUALITROL manufactures monitoring and protection devices for high value electrical assets and OEM manufacturing companies. Established in 1945, QUALITROL produces thousands of different types of products on demand and customized to meet our individual customers' needs. We are the largest and most trusted global leader for partial discharge monitoring, asset protection equipment and information products across power generation, transmission, and distribution. At Qualitrol, we are redefining condition-based monitoring.
We Are an Equal Opportunity Employer
Fortive Corporation and all Fortive Companies are proud to be equal opportunity employers. We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law. Fortive and all Fortive Companies are also committed to providing reasonable accommodations for applicants with disabilities. Individuals who need a reasonable accommodation because of a disability for any part of the employment process should ask to speak with a Human Resources representative to request an accommodation.
National: The salary range for this position is $77,600- $144,000
Base pay offered may vary depending on various factors, including, but not limited to: job-related knowledge; skills; experience; and other eligibility factors such as geographic location. The Total Rewards package includes competitive base pay and an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and several programs that provide for both paid and unpaid time away from work.