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- Participate in the Contract Review process to ensure that the Engineering Master addresses all customer requirements as documented in supplier agreements, procedures, work instructions, and engineering drawings
- Assure that operators are trained and comply with in-process procedures, (i.e. trimming, assembling, packaging, etc.)
- Perform 1st piece, in-process, and final audit inspections of products during the manufacturing process
- Constructs recommendations to approve/reject samples based on conformance requirements
- Verify any non-conforming material or products are corrected and documented
- Maintain all samples for start-up and final product
- Perform customer-mandated testing and related documentation
- Document all work instructions and quality control documentation.
- Work with a new Laser 3D scanner to develop quick inspection methods.
- Participate in creating a culture of cooperation, support, continual improvement, and overall team success
- Oversee Quality Technicians and Auditors
- Work with production personnel on process improvements and daily production issues
- Leads and participates in corrective action teams
- Oversees calibration and Quality lab personnel
- Strong skills in APQP Development and Follow-Up
- Bachelor's degree in Engineering or a technical field
- 5+ years' experience as a Quality Engineer in a Lean manufacturing environment
- Injection Molding experience is a plus
- Certified Quality Engineer (CQE) and Certified Quality Auditor (CQA) is a plus
- Have experience with ISO 9001, 13485 & TS16949
- Strong skill level in engineering principles (design of experiments, statistical data analysis, tolerance analysis, human factor engineering, FMEA/FTA, reliability, validation, development and execution of protocols/reports
- Use all basic precision mechanical measurement equipment including FARO Arm, calipers, micrometers, comparators, bore gages, etc.
- Strong computer literacy skills with working knowledge of word processing, spreadsheets, project management, and manufacturing software
- Must possess good communication skills, written and verbal, and must be able to interact with customers and employees
- Specific vision abilities required by this position include: close vision, distance vision, color acuity, peripheral vision, depth perception, and the ability to adjust focus
- Ability to frequently lift and/or move objects up to 10 – 25 pounds
- Documentation and record-keeping skills.
- Knowledge of the Theory of Constraints is a plus.
Quality Engineer - South Bend, United States - PSI Molded Plastics Indiana Inc
Description
Job Description
Job DescriptionPOSITION SUMMARY: The Quality Engineer is a hands-on engineer whose primary focus is to solve complex manufacturing problems through keen observation and explicit attention to detail.
RESPONSIBILITIES:
QUALIFICATIONS: