- Design one-of-a-kind chemical manufacturing processes for Lithium-ion battery cathodes
- Develop technical roadmaps for iron-rich cathode synthesis at commercial scale
- Conduct mass/energy balance of cathode making process using internal lab/pilot results to design and optimize iron-based cathode manufacturing processes at scale
- Select, size and customize cathode manufacturing equipment for mass production and lead equipment FAT (Factory Acceptance Test)
- Manage EPC firms (Engineering Procurement and Construction) to generate plant design engineering documents, e.g. heat and mass balance, utility balance, plant layout, and optimize CAPEX and OPEX
- Prepare PFD, P&ID, and HAZOP reviews for FEED
- Lead design of plant control systems for iron-based cathode manufacturing
- Lead process equipment commissioning at pilot and mass production scale
- Lead project management of manufacturing facility construction at pilot and mass production scale
- Scope and implement production line improvements
- Feedback manufacturing data to R&D to inform experimental design
- BS/MS in Chemical Engineering/Mechanical Engineering
- 5+ years' design and/or construction experience in setting up a new manufacturing facility with EPC firms
- 2+ years' manufacturing equipment selection, FAT, commissioning and troubleshooting experience
- Experience with process design tools such as Aspen HYSIS, ChemCAD, and COMSOL Multiphysics
- 5+ years' scale-up experience of pilot operation in chemical, ceramic, pharmaceutical, and food industry
- 2+ years' experience in process control design/hardware selection and electrical basics
- 2+ years' experience with lithium-ion battery cathode synthesis
- Experience in manufacturing with an emphasis on powder handling, calcination (furnaces), milling, and drying
- Experience establishing manufacturing procedures supervising manufacturing operations
- Experience managing process engineering
- Experience in manufacturing specialty chemicals
- Experience managing quality with FMEA, Six Sigma, TQM, Kaizen, and/or Lean Manufacturing
- Certification as a Professional Engineer (PE) or Engineer in Training (EIT)
- Competitive compensation package including company equity
- Comprehensive benefits including health, vision and dental insurance, Tax-free spending accounts, along with life and disability insurances
- 401k matching and savings programs
- Flexible time off with company holidays
- Free daily lunch and snacks
- The estimated base salary range for this role is $160,000-$190,000.
- Additionally, this role is eligible to participate in a bonus and equity plan.
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Staff Chemical Process Design Engineer - Mountain View, United States - Mitra Chem
Description
Mitra Chem is a growth-stage startup developing sustainable Li-ion battery cathodes in the heart of Silicon Valley. Our high-throughput acceleration platform shortens the lab-to-production timeline by >90% through vertically integrated process optimization and cutting-edge artificial intelligence applications. Our iron-rich cathodes are industry proven drivers of EV, ESS, and consumer electronics applications, and our team of industry leaders is developing a robust supply chain and manufacturing pipeline to deliver Inflation Reduction Act (IRA) qualified cathodes to our customers.
We have set up a state-of-the-art 15,000 sq ft industrial R&D center in Mountain View, CA. Join our team and be a part of the growing battery revolution.
We are looking for a Staff Chemical Process Design Engineer to design, scale-up and build a commercial cathode manufacturing facility. A few highlights of the role:
Mission: Enable the energy transition by accelerating iron-based cathode material mass production for EV and ESS battery market
Ownership: Make key plant design decisions on process, facility and equipment and be responsible for formulating cost and energy efficient process solutions
Agility: Work at the crossroads of chemical engineering and material science, building scale-up infrastructure to bridge the gap between science and engineering and empower collaborative innovation
Impact: Drive rapid decision making and continuously accelerate product commercialization timeline by integrating advanced process solutions
Responsibilities: