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Maintenance Engineer - Houston, United States - Vallourec - North America
Description
POSITION SUMMARY:
Apply Engineering concepts to the optimization of equipment, procedures, and departmental budgets to achieve better Maintainability and Reliability and availability of equipment and this is measured with Overall Equipment Effectiveness (OEE) at our facility
KEY RESPONSIBILITIES:
PlanningResponsible for planning, evaluating, organizing, and implementing assigned installation, maintenance and repair activities and coordinating with other departments to assure minimum downtime for production and maximum safety of employeesImplement and support the Computerized Maintenance Management Systems (CMMS) we use SAP at our locationCoordinationMaintains Maintenance project schedule (Rebuilds, Small OPEX Projects and Scheduled Down Days) by monitoring project progress; coordinating activities; resolving problemsPrepares project status reports by collecting, analyzing, and summarizing information and trends; recommending actionsInteracts with managers and supervisors at plant to secure appropriate resources to plan and implement maintenance projectsReliability FunctionsDrive asset care and Total Productive Maintenance strategiesLead maintenance planning and process procedure improvements using reliability tools Hands-on facilitation of root-cause analysis eventsManage predictive maintenance program including Thermal Scanning, Ultrasonic, Vibration monitoring to ensure compliance to established standardsPartner with members of the Maintenance, Engineering and Environmental teams to ensure Best Maintenance Practices are employedPerforming and leading Failure Mode Equipment Analysis (FMEA's)Analyze predictive maintenance data to ensure proper preventative maintenance activities are being conductedReview engineering specs and design modification to process equipment for reliability capabilityPerforms root cause analysis as well as implements sustainable countermeasures on losses related to maintenance by working with operations and maintenance personnelEnsures Professional Maintenance (PM) is accomplished in a timely manner and are to a high standard of quality Work with maintenance supervisor to develop PM's that drive improved reliabilityDevelops and maintains standard operating and maintenance procedures, and work instructionsMaintains records of plant and individual equipment performance Prepares and maintains data sheets, wiring and Process & Instrumentation Diagrams (P&lD) and flow charts required for the proper and efficient operation of plant equipmentAdvise on proper execution and documentation of repair and preventive maintenance (PM) activitiesAnalyzes and presents accurate data and information from records to prepare reports, statistics, etc.
in support of continuous improvement of reliabilityProjectsReviews entire project for continuity and completenessAssist in capital project management as requiredCommunicationsMaintains continual communications with all personnel assigned to the projectSchedule periodic meetings with stakeholders to keep them informed of the project statusPersonnelDetermines project staffing needs through coordination of supervisors & managersUses staffing charts to help track and facilitate progress and to keep the project on trackManages/Supervises the project staffMay delegate technical supervision for portion of work as being a Maintenance Engineer duties includes recognizing the need for assistance to meet schedulesSafety and EnvironmentalContinuously evaluates workplace for safety concerns and ensures behavioral safety initiatives are performed to goal levelsAssures good housekeeping practices following SS systems, enforces plant rules and safety regulations, and supports Vallourec Star initiativesWorks closely with Production, Maintenance and Safety Managers to coordinate any proposed changes using the change management systemCostWork with Maintenance/Production Managers for OPEX fundsProvide input for the maintenance budgetTrainingSupports Autonomous Maintenance through training of operators and ensuring that equipment basic conditions are maintained throughout the plant and additionally, must be able to provide training for operators and maintenance personnel.
EXPERIENCE, SKILLS, AND KNOWLEDGE:
Working knowledge of TPM, root cause analysis, predictive and preventive maintenance systems, and visual plant conceptsExcellent communication skillsProven ability to plan and organizeStrong leadership skills that includes a strong sense of ownership and results orientationWorking knowledge of Six Sigma/Lean Manufacturing (this can be acquired on the job)Experience in a continuous manufacturing environmentProven ability to use analytical tools and problem solvingDemonstrated ability to accomplish goals in team-based environmentTechnical SkillsProject ManagementSafety ManagementCADCircuit Design (hydraulics, pneumatics and Electrical)EDUCATION, TRAINING,
AND CERTIFICATIONS:
B.S.
in Mechanical EngineeringCRITICAL COMPETENCIES & CAPABILITIES:
Directable, Teamwork, Adaptability, Accountability, Reliability/dependability, InitiativeSafety awareness, Ability to receive and provide constructive feedback , Pride in performance, Continuous Improvement/Quality, Communication , Positive responses to change, High attention to detail.
