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    • Senior Manufacturing Engineer - Charleston - ZF Group

    ZF Group
    ZF Group Charleston

    1 month ago

    Default job background
    Description
    Senior Engineer Product Design

    Job Summary
    We are seeking a highly skilled Senior Engineer Product Design to join our team at WABCO Compressor Manufacturing Co. in North Charleston, SC. As a key member of our design team, you will be responsible for performing detailed mechanical design and analysis of reciprocating air compressors.

    Key Responsibilities:
    • Manage projects from concept to production
    • Evaluate different concepts (own, competitors, suppliers) to find best cost option using DFA & Six Sigma methodologies
    • Consider design rules & standards and foster standardization
    • Initiate and follow-up patent analysis and identify ideas for own patents
    • Create prototype document and support building prototypes
    • Provide guidance to other team members (test engineers, test technicians, etc)
    • Create and change series documentation (drawings, test instruction, DFMEA, etc)
    • Maintain regular interface with onsite personnel as well as external teams to ensure simultaneous engineering
    • Prepare and participate in design reviews
    • Perform and document simulation including finite element analysis (FEA), computational fluid dynamics (CFD), thermal analysis, bearing load analysis, and analytical calculations
    • Create and maintain documents including 2D and 3D drawings, test instructions, design FMEA, risk assessment, significant and safety characteristics, and product validation record (PVR)
    • Resolve design issues arising in daily production
    • Work with customers and suppliers to resolve product issues
    • Perform gap analysis to industry requirements and competitor products

    Requirements:
    • Bachelor's degree in Mechanical Engineering, or closely related field, plus 7 years of work experience (or a Master's degree in Mechanical Engineering with 5 years of work experience) as a Mechanical Designer, Design Engineer or any occupation in which the required experience was gained
    • Demonstrated experience with:
      • Engineering concepts, practices & procedures for mechanical devices or air compressors used in automotive industry for vehicle brakes
      • Metal casting, machining and manufacturability for steel, cast Iron and aluminum
      • Honing; CAD 3D Modeling & Drawing skills in Creo or equivalent 3D CAD Software
      • PLM in Windchill or equivalent, to perform design changes and tasks including check-in/out, change routing, approval & implementation processes
      • Thermal and fluid dynamics including compressible and incompressible flow
      • Structural & thermal simulation FEA and CFD including Creo Simulate, Autodesk CFD, ANSYS or equivalent software
      • FDA techniques and tools
      • Customer communication to collect requirements and deliver design to match
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Senior manufacturing engineer