- Responsible for scoping project work for control systems and upgrades to equipment, developing user and design requirements, selecting equipment vendors or completing the technology design and equipment build in-house
- Manage the installation of automation while ensuring safety, and validating the automated system for adherence to requirements and intended system operation
- Lead and direct controls technicians and/or automation engineers in situations where troubleshooting or technology may fall outside of their area of expertise
- Interact with production supervisors/managers to identify areas to improve equipment throughput, flexibility, quality, safety, and/or reliability
- Develop and direct automation for safety and quality improvement initiatives across all the enterprise
- Program PLCs, HMIs, inspection systems involving MCC's and total manufacturing system.
- Manage large capital project or multiple small capital projects concurrently
- Manage the budget for a large capital project or multiple small capital projects and proactively identify opportunities to reduce the overall project cost
- Design and implement modifications to the existing manufacturing equipment needed to improve operational efficiencies
- Design, install, and validate the automated control system for new or upgraded utilities systems, compounding processes, and filling and packaging equipment
- Compose Functional Requirement Specifications (FRS) for new or upgraded utility systems, compounding processes, and packaging equipment.
- Generate and revise standard operating procedures
- Lead manufacturing non-conformance investigations and apply good engineering practices to reduce the risk of repeat non-conformances
- Implement corrective and preventative actions to improve manufacturing's operational efficiencies
- Perform risk assessment and risk mitigation activities using systematic tools
- Lead, develop, specify and direct the implementation of new technologies to enhance the plants capability in control systems
- Provide direction for training and knowledge sharing with team members to strengthen department skill set
- Assists in capital planning for control systems replacement/upgrades
- Selects and directs automation consultants and service providers as needed and requested
- Leads and directs in resolving problems with control systems for all shifts when needed across all Roseburg locations.
- Models company core values
- Fifteen years' experience in automation and process control systems and techniques
- Experience with Wonderware and FactoryTalk View or similar
- Experience in PLC programming with any of the following PLC's; Allen Bradley, Modicon, GE Fanuc, Siemens, Mitsubishi
- Ability to read and create logic and flow diagrams
- Ability to prioritize and handle multiple tasks
- Excellent written, oral and interpersonal communication skills
- Strong organizational and project management skills
- Ability to work in and maintain a highly functional team environment
- Bachelor's or Master's degree in Engineering (Electrical, Mechanical, Computer Science)
- Professional engineer
- Experience with logic auto-generation from templates
- Exposure to highly automated/technical equipment in a manufacturing environment
- Prior experience in wood products
- Prior manufacturing experience in 24/7 operations
- Adept with programming languages (Visual Basic, Java, Python, C++)
- Experience with machine vision control systems
- SQL database, historian design, configuration, setup, and maintenance
- EtherNet, ControlNet, DeviceNet, variable frequency drive and general networking knowledge
- Travel of 40-50% is typical across all locations in North America
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Senior Automation Engineer - Dillard, United States - Roseburg Forest Products
Description
Founded in 1936, Roseburg Forest Products is a privately owned company and one of North America's leading producers of particleboard, medium density fiberboard and thermally fused laminates. Roseburg also manufactures softwood and hardwood plywood, lumber, LVL and I-joists. The company owns and sustainably manages more than 600,000 acres of timberland in Oregon, North Carolina and Virginia, as well as an export wood chip terminal facility in Coos Bay, Ore. Roseburg products are shipped throughout North America and the Pacific Rim. To learn more about the company please visit
Purpose
A Senior Automation Engineer is responsible for our automation and controls systems involving Programmable Logic Controllers (PLC's) companywide across all site locations. To design and implement manufacturing technology to automate production processes and equipment and to direct production equipment automation and process troubleshooting standpoint as well as implement production efficiency improvements.
Key Responsibilities
