- Design and implement automation controls software, structure, and standards for new manufacturing equipment
- Define system architecture including PLCs, HMIs, robots, networks, and reusable software frameworks
- Develop controls solutions that meet functional requirements, cost targets, and manufacturing efficiency goals
- Create and review system diagrams, component layouts, and logic flow documentation
- Lead code reviews and champion controls best practices and standardization
- Support equipment quotes, commissioning schedules, and timelines
- Perform proof-of-concept work using calculations, modeling, or simulation
- Support pre-production builds and Factory Acceptance Testing (FAT)
- Collaborate with cross-functional teams (mechanical, electrical, manufacturing, project management)
- Implement engineering changes and maintain documentation and software
- Serve as the primary technical resource for assigned production equipment
- Support troubleshooting and continuous improvement efforts
- Coordinate maintenance training and documentation
- Define spare parts lists and technical documentation
- 15+ years of experience in controls engineering, industrial automation, or manufacturing systems
- Bachelor's degree in Engineering (preferred) or equivalent experience
- Strong PLC programming experience, including:
- Structured Text
- Function Block Diagram
- Flowchart-based languages
- Experience with industrial robot programming and simulation
- Strong understanding of modular, testable, and reusable software architectures
- Experience with code reuse and version control systems
- Beckhoff IPC/PLC experience is a plus
- Proven ability to troubleshoot complex manufacturing equipment
- Strong communication, leadership, and mentoring skills
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Controls Engineer - Cazenovia - LER TechForce LLC
Description
LER TechForce is looking for a Senior Industrial Automation Controls Architect
We are seeking a senior-level Senior Industrial Automation Controls Architect to lead the design and implementation of automation controls for production manufacturing equipment. This is a hands-on technical leadership role responsible for defining system architecture, developing controls software, integrating hardware and networks, and mentoring engineers across the full project lifecycle-from concept and quoting through commissioning and production support.
This role is ideal for an experienced controls engineer with deep PLC expertise and strong cross-functional collaboration skills.
Key Responsibilities
Controls Architecture & Development
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Quality Engineer
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Design Engineer I
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