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    Quality Engineer - Lavonia, United States - Fenner Dunlop

    Fenner Dunlop
    Fenner Dunlop Lavonia, United States

    3 weeks ago

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    Description
    Job PurposeResponsible for developing and implementing systems to ensure products are designed and produced to meet customer requirements. Organize the day-to-day activities of the QA Laboratory to ensure manufactured products conform to specified requirements. Assist in the implementation and maintenance of the company's Quality Management System. Collaborate with Manufacturing to work towards improving efficiency of operations and meeting quality objectives. Participate in design and development projects.


    Primary DutiesQuality Assurance Management:
    Ensure all designated testing and inspection activities comply with quality assurance standards and are accurately documented.
    Assist in developing and maintaining the Quality Assurance Program.
    Actively manage elements of the Quality Management System, including the Internal Audit Program and Corrective Action Process.
    Oversee the administration of local-level Quality Management System documents.
    Conduct Internal Quality Audits to ensure compliance with the Quality System and identify areas for improvement.


    Quality Improvement Coordination:
    Coordinate quality improvement initiatives.

    Analyze quality trends based on system information and provide periodic reports on quality performance, issuing monthly Key Performance Indicator (KPI) reports.

    Utilize problem-solving methodologies to identify, prioritize, communicate, and resolve quality issues.
    Implement corrective actions to address root causes effectively.


    Support and Collaboration:
    Provide support to internal functions in implementing quality system elements and department-specific processes.
    Collaborate with Belting plants to address issues and manage customer concessions.
    Amend designs as necessary and contribute to the development of new product opportunities.

    Provide prompt and professional customer support, addressing quality issues promptly and effectively, collaborating closely with operations to understand their requirements and deliver solutions that meet or exceed their expectations.


    Quality Inspection and Compliance:
    Conduct routine patrols of work areas to uphold process regulation and product quality.
    Manage and resolve non-conformances, including inspecting woven and treated fabric for defects.


    General Duties:
    Perform any other duties as assigned.

    Secondary DutiesQuality Control Testing and Equipment Operation:
    Perform physical and chemical quality control tests on raw materials and manufactured products.
    Set up, adjust, and operate a full range of laboratory test equipment.


    Chemical Solution Preparation:
    Prepare chemical solutions for products and processes, following standardized formulas or creating experimental formulas

    Engineering Collaboration:
    Partner and assist other engineering personnel in new product/process design

    Safety Compliance:
    Comply with all relevant safety rules and procedures to promote a safe work environment.
    Proactively engage in safety initiatives by conducting safety audits and promptly reporting hazard identifications.


    Professional Conduct:
    Maintain professional behavior during working hours, on customer sites, and while traveling for Fenner Dunlop business.

    Scope of ResponsibilityWork with Laboratory Technicians to coordinate testing and inspection activities to assure manufactured products are compliant with specifications and customer expectations.

    Assist in the training of new employees.

    Provide support to all internal manufacturing functions in the application, maintenance and improvement of the quality system and plant specific processes.

    The position involves frequent inter-organization contact and the individual must have the ability to work effectively with employees from different departments and facilities.

    Willingness to travel when required.


    Required Education and ExperienceEducation:
    Bachelor's Degree in Science, Chemistry, or a related field, or equivalent work/education combination

    Experience:
    Proficiency in laboratory test procedures, chemical testing, and analysis techniques.
    Previous experience in implementing and maintaining quality systems.
    Familiarity with the requirements of the ISO9001 Quality System Standard.
    Hands-on experience in quality audit processes, including various types of audits, planning, preparation, and execution.

    Knowledge of process improvement and problem-solving methodologies, such as Plan Do Act Check Cycle (PDCA), Six Sigma, 5 Why Analysis, Kaizen, Lean Manufacturing, TapRoot, or other relevant methods.

    Preferred Education and Experience3-5 years manufacturing experience preferred
    • Experience in a textile related manufacturing environment with knowledge of woven fabric constructions will be a distinct advantage Six Sigma Certification is a plusFamiliarity with cost of quality concepts and techniques.
    General knowledge of statistics and statistical process controlExperience in Engineering Change and/or Management of ChangeKnowledge, Skills, and AbilitiesAnalytical, Interpersonal, and Organizational SkillsChange AgentConflict ResolutionCustomer SupportDecision MakingDetail OrientedFlexible & AdaptableLeadership AbilitiesMachine OperationsMechanical SkillsMeeting/Planning/FacilitationProblem SolvingProject ManagementTeam DevelopmentTime ManagementUse of Hand ToolsVerbal and Written CommunicationsWork IndendentlyWorking Conditions/Physical DemandsFrequent manual dexterityTravel of 10-25%Must possess driver's licenseSedentary workVisual acuity What We OfferMedical, Dental, and Vision Insurance on Day 1Company Paid Life Insurance401K: $1 for $1 match up to 6% of your salaryPaid Company HolidaysCompetitive Paid Time OffHealth Savings Account

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