Axle Assembly Technician - Louisburg, NC
3 days ago
Job description
We're hiring an experienced Axle Assembly Technician to build complete vehicle axle assemblies from a bare housing to a fully assembled axle ready for paint. This is a highly technical, hands-on position for someone with real drivetrain experience — the kind of skillset you'd find in a strong differential builder or seasoned mechanic.
You'll work on a range of axles including Ford 9", Dana 60/44/80, GM 14-bolt, and various Toyota applications. This role does not include welding.
What You'll Do
- Assemble axles from bare housing through final assembly, ready for paint.
- Perform complete differential and drivetrain assembly work including:
- Installing bearings, races, seals, yokes, pinions, ring gears, carriers, and axle shafts
- Setting up gear patterns and backlash
- Selecting and installing correct shims and spacers
- Using grinders and cutting tools to cut shafts
- Applying correct torque specs and preloads
- Measuring and verifying tolerances throughout assembly
- Perform precision measurement and setup work using appropriate tools (examples: dial indicator, micrometers/calipers, in-lb torque wrench for preload, etc.).
- Diagnose and correct issues during assembly (pattern issues, preload/backlash conflicts, abnormal resistance, seal/bearing fitment problems, etc.).
- Follow standardized build procedures, checklists, and documentation requirements.
- Maintain a clean, safe, organized work area; care for tools and fixtures.
- Collaborate with team leads/engineering/QA when unique build requirements or issues arise.
Critical Skill: Gear Setup
- Differential setup is not "bolt-together" work. This role requires proven ability to correctly set up gears, including:
- Establishing correct pinion depth using appropriate setup methods
- Setting bearing preload (pinion and carrier) to spec
- Setting backlash to spec and ensuring consistency
- Reading contact pattern (drive/coast) and making informed adjustments
- Understanding how changes to pinion depth/backlash/preload affect pattern, noise, heat, and durability
- Achieving repeatable, quiet, durable setups appropriate for high-load off-road and performance use
Nice to Have
- Significant prior experience building axles/differentials or comparable drivetrain assembly experience (professional or highly verifiable).
- Demonstrated ability to set up ring & pinion gears correctly (pattern, backlash, pinion depth, preload).
- Strong understanding of:
- Bearings, seals, torque procedures, shimming, and tolerance stack-up
- Mechanical troubleshooting and root-cause thinking
- Clean assembly practices and attention to detail
- Ability to work independently with minimal supervision once trained on your specific build standards.
- Ability to lift/handle heavy components and work on your feet for extended periods.
Preferred Qualifications
- Experience building multiple axle platforms (Dana, Ford 9", 14-bolt, Toyota, etc.).
- Experience with lockers/limited slips/spools and platform-specific setup nuances.
- Experience in a production assembly environment with quality standards and documentation.
- Familiarity with torque-angle procedures, thread locking compounds, sealants, and build best practices.
Physical Requirements
- This is a physical role: standing/walking most of the day, lifting and moving axle components, repetitive hand/arm use, and working with hand tools.
- Must be able to safely lift and maneuver heavy parts (with assistance/lifting devices as required).
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