Senior Manufacturing Process Engineer - Aurora - Addison Group

    Addison Group
    Addison Group Aurora

    1 day ago

    $105,000 - $165,000 (USD) per year *
    Description

    Location: Aurora, IL

    Do you have the right skills and experience for this role Read on to find out, and make your application.

    They are seeking a Senior Process Engineer with a strong background in automation and manufacturing process improvement to support large-scale operational initiatives across production and distribution environments.

    About the Role

    This position will lead automation and process engineering initiatives from concept through full production ramp-up. The Senior Process Engineer will identify automation opportunities, develop ROI justifications, partner with vendors, and oversee implementation, validation, and commissioning.

    You will collaborate cross-functionally with operations, engineering, IT, and external partners to improve efficiency, quality, safety, and scalability across multiple sites.

    Key Responsibilities

    Process Engineering & Continuous Improvement

    • Identify bottlenecks, waste, and inefficiencies using Lean, Six Sigma, and data-driven methodologies
    • Lead initiatives to improve yield, cycle time, reliability, and throughput
    • Conduct root cause analysis (RCA) and implement corrective actions
    • Develop and standardize process documentation and best practices
    • Support process validation and change management in regulated environments
    • Participate in Kaizen and continuous improvement events

    Automation & Process Development

    • Design and implement automated systems (conveyors, robotics, AS/RS, material handling, packaging automation)
    • Integrate control systems such as PLCs, SCADA, WMS, and ERP platforms
    • Partner with vendors and IT for seamless equipment/software integration
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    • Lead proof-of-concept trials, DOE, prototyping, commissioning, FAT/SAT
    • Develop automation playbooks and support deployment across multiple sites

    Plant Layout & Project Management

    • Optimize plant and warehouse layouts (AutoCAD or similar tools)
    • Conduct time, motion, and space studies
    • Ensure compliance with safety and ergonomic standards
    • Lead engineering projects including scope, budgets, timelines, and vendor coordination
    • Deliver initiatives on time and within scope
    * This salary range is an estimation made by beBee
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