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Process Engineering Manager - Summerville, United States - Giant Cement Holding Inc
Description
Job DescriptionJob Description
Process Engineering Manager
Regular Full Time
Harleyville,
SC
PRINCIPLE DUTIES AND OTHER RESPONSIBILITIES:
Responsible for the fabrication of 900,000 tons of clinker and cement annually; developing and implementing process improvements that will optimize production of clinker and cement; and for the safe and efficient operations while meeting MSHA and DHEC safety and compliance standards as well as Giant Cement's standard for quality.
Monitors the daily performance of the operation and communicates short, medium and long term priority action items to the rest of the operations team (Mechanical, Electrical, Quality, Production etc)
Ensures processes work at optimum levels and maintaining safe and healthy working conditions and recommends methods to reduce or eliminate accidents and health hazards.
Perform field measurements and analysis on to monitor performance on major systems and auxiliary equipment such as fans, process instruments etc.
Recommend, implement, and validate improvements to equipment or production processes.Conducts process audits, flow measurements, mass & heat balances as required by the operation.
Develop written Standard Operating Procedures (SOP) for all phases of operations.
MINIMUM REQUIREMENTS
:
Bachelor's degree in applicable Engineering programs; Chemistry, Mechanical, or related field AND 5 years of experience as Process Engineer or related.
(5 years) Cement process engineering
Implementing and optimizing control system for the Pyro-system and Cement Mills
Evaluating Clinker Microscopy and optimize the Pyro-system and Alternative fuels usage
Clinker cooler thermodynamic heat balance measuring air and material flows.
Kiln and preheater tower volatile balance for kiln feed, hot meal, clinker and bypass dust.
Complete finish mill audit including circulating load, mill granulometry and separator efficiency (Tromp curves)
Design ball charge and optimize to circulating load.
Design and interpret raw mix chemistry to optimize kiln feed burnability and troubleshoot kiln performance.
Studying and analyzing finish mill process data as it correlates to cement product performance
Assess impact of coal supplier change and modify operating parameters for coal mill explosion safety.
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