- Lead CI projects using DMAIC, PDCA, and A3 methodologies to reduce defects and variability.
- Map current processes (VSM), identify waste, and implement Lean countermeasures (5S, standard work, visual management, error-proofing).
- Conduct root cause analysis (Ishikawa, 5-Why, FMEA) for recurring issues in clean room and production lines.
- Build and maintain process control (SPC charts, OEE, control plans).
- Author and update SOPs, WI, and control plans; ensure alignment with ISO 9001 and internal QMS.
- Champion standardized problem-solving and coaching on CI tools across teams.
- Facilitate kaizen events and daily Gemba walks; ensure sustainment via audits and tiered accountability.
- Work with Manufacturing and Maintenance on equipment reliability and preventive maintenance (TPM).
- Coordinate with Supply Chain and Supplier Quality on incoming material quality and vendor improvement.
- Engage EHS to ensure improvements comply with safety and regulatory requirements.
- Currently pursuing a degree in Engineering, Mechanical Engineering, or a related STEM field.
- Strong verbal and written communication skills
- Strong analytical and problem-solving skills; willingness to learn new tools and methodologies.
- Proficient in Microsoft Office Suite
- Ability to manage time effectively and meet deadlines
- A proactive attitude and willingness to learn
- Prior internship or relevant experience is a plus, but not required
- Hands-on Lean Manufacturing tools experience preferred
- Ability to work in a team, follow detailed procedures, and communicate clearly.
- Availability for on-site work.
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Continuous Improvement Intern - San Antonio - XPEL
Description
Job Summary:The CI Intern will lead projects to improve process capability, product quality, and operational efficiency across manufacturing. This role applies Lean, Six Sigma, and data-driven problem-solving to reduce waste and improve flow and strengthen standard work. The CI Intern partners cross-functionally with Quality, Manufacturing, and Supply Chain.
Key Responsibilities:
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continuous improvement intern
Only for registered members San Antonio
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Intern - Continuous Improvement
Only for registered members Live Oak, Texas, , United States
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continuous improvement intern
Only for registered members San Antonio, TX
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continuous improvement intern
Internship Only for registered members San Antonio
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Internal Logistics and Manufacturing Engineer
Only for registered members San Antonio
-
Engineer
Only for registered members San Antonio
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Manufacturing Engineer
Only for registered members San Antonio
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Private Client Coordinator
Only for registered members San Antonio
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Private Client Coordinator
Only for registered members San Antonio
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Project Manager Intern
Internship Only for registered members San Antonio
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Senior Accountant
Only for registered members San Antonio
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Consultant, Internal Audit
Only for registered members San Antonio
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Internal Auditor III
Full time Only for registered members San Antonio
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Support Design Intern – Customer Experience
Only for registered members San Antonio
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PayOps Intern
Internship Only for registered members San Antonio
-
PayOps Intern
Internship Only for registered members San Antonio
-
Communications & Content Specialist
Only for registered members San Antonio
-
AI Agents
Only for registered members San Antonio
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Global QA Engineer
Only for registered members San Antonio
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QUALITY ENGINEER
Only for registered members San Antonio
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Manufacturing Project Engineer
Only for registered members San Antonio