Process Engineer - Aurora, United States - Sonova USA, Inc.

    Sonova USA, Inc.
    Sonova USA, Inc. Aurora, United States

    1 week ago

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    Description


    Who we are

    You enjoy creating and innovating. You never stop striving for better. You take responsibility and you get results. You love being part of a team. Above all, you want your work to matter: Welcome to our world At Sonova we create sense by bringing sound to life. Our innovative hearing care solutions help millions of people enjoy life's unforgettable moments.

    We offer exceptional career opportunities through market-leading brands from consumer to medical, products and services that keep pushing hearing care forward, and a culture where you can quickly belong and perform at your best.

    If you want the freedom to explore, opportunities to grow, and make positive change on people lives through your work, this is the place for you.

    Join Sonova. Create sense.





    Aurora (IL), United States





    Process Engineer



    Position Name



    Process Engineer



    Position Holder



    N/A



    Group Company



    Phonak/Sonova USA Inc.



    Functional Area



    Manufacturing



    Department



    Engineering



    Cost Center





    Reports to (Position Name):



    Sr. Manager, Process Engineering



    Leadership Responsibility



    Yes No



    Purpose of the Job



    This position will support the Engineering team to launch new products, develop and improve manufacturing processes for both New and Service. This role requires thorough knowledge of manufacturing processes, electronic devices and engineering in a highly regulated Medical Device company. The Process Engineer will be responsible for execution of engineering projects tied to process improvement, process development, NPI (New Product Introduction) to manufacturing sites, automation, Robotics, validation, monitoring and reporting, and other initiatives as directed by the Sr. Manager, Process Engineering, while following the quality and regulatory processes for medical devices.

    This position will be based out of Aurora, Illinois but will need 25% travel to other sites within the region.



    Key Tasks & Responsibilities



    Process Engineering- New Products & Service

    • Closely work with HQ, ME-Manufacturing Engineering Team, and site engineering teams for development and implementation of New or enhanced processes
    • Implement New Processes for service through optimization, improvement, root cause analysis.
    • Conduct bench testing on all products, hearing instrument components and processes within the AODC engineering lab
    • Be a Subject Matter expert on end to end manufacturing processes such as 3D printing, assembly, Surface coating & curing, Electroacoustic Testing etc.
    • Validate processes as needed per the QMS & SOP
    • Create a work instruction, Prepare Layout

    Process Improvement:

    • Maintain internal data collection, perform data analysis, interpret findings and disseminate reports
    • Use the SonovaX tools to help drive Continuous Improvement within manufacturing processes
    • Be part of Kaizens as Engineering representative to help improving operation KPI
    • Recommend Optimal Layouts to improve the manufacturing processes of medical device.

    Process Development:

    • Evaluate, prototype and develop manufacturing technologies and processes to automate Key process steps in the manufacturing process
    • Develop New process to optimally manufacture electronic hearing aid devices
    • Leverage already existing manufacturing processes from HQ and optimize the manufacturing processes through process development, automation and technology integration

    Project Management:

    • Manage Key projects from inception through validation and roll out

    Other:

    • SAP Knowledge to improve processes.
    • Collaborate with operations, training department to provide technical direction and on-the-job training to technicians.
    • Analyze reports, look back data, and other data to plan and design work.
    • Work cohesively with operations teams, operation training team, global Research and Development teams, Quality teams, and Sustaining Engineering teams
    • General knowledge of other Production Support related discipline


    Travelling Requirement



    25%



    Qualifications



    need to have



    nice to have



    Basic Education

    • Bachelor's degree in electrical/Electronic or Mechanical Engineering


    Further Education



    Work Experience

    • 3-4 years' experience in Process Engineering
    • Automation and Robotics Experience


    Personal Competencies

    • Strong analytical and organizational skill


    Social Competencies

    • Team player
    • Conflict management
    • Influencing


    Leadership Competencies



    Professional Competencies

    • Strong interpersonal, communication and presentation skills.
    • Able to interact with corporate development teams and present new concepts
    • Able to conduct hands on experience with product and processes.
    • Ability to handle multiple projects simultaneously


    Language(s) / Level



    IT skills

    • Strong computer experience, working knowledge of Microsoft products including Office, Visio and Project; SAP Experience (or other ERP system) a plus
    • AutoCAD, Solidworks


    Further Requirements

    • Flexible to work as per business demand


    Additional Remarks:



    Sonova is an equal opportunity employer.

    We team up. We grow talent. We collaborate with people of diverse backgrounds to win with the best team in the market place. We guarantee every person equal treatment in regard to employment and opportunity for employment, regardless of a candidate's ethnic or national origin, religion, sexual orientation or marital status, gender, genetic identity, age, disability or any other legally protected status.