- Design and develop thermoformed sterile packaging from initial concept through full-scale production using CAD tools such as SolidWorks.
- Interpret customer needs and regulatory requirements to create compliant, functional, and innovative packaging solutions.
- Produce detailed 3D models, assemblies, and 2D technical drawings to support development and manufacturing.
- Leverage 3D scanning and additive manufacturing to support prototyping, design verification, and rapid iteration.
- Select and evaluate materials based on performance requirements, sterilization compatibility, sustainability goals, and cost considerations.
- Perform design feasibility assessments, including draft analysis, stackability, and overall functional performance of sterile packaging systems.
- Partner with tooling and manufacturing teams to ensure designs are practical, efficient, and optimized for production.
- Collaborate with quality and regulatory groups to ensure alignment with FDA, ISO 13485, GMP, and other applicable standards.
- Support packaging validation efforts, including sample builds, functional testing, and preparation of IQ/OQ/PQ documentation.
- Participate in customer-facing and internal meetings to gather requirements, present design concepts, and refine solutions.
- Proactively identify design, material, and process risks, and develop mitigation plans early in the project lifecycle.
- Maintain accurate design records and manage revisions using PDM/PLM systems.
- Stay informed on new materials, sterilization technologies (EtO, gamma, e-beam), and emerging trends in medical packaging design.
- Bachelor's degree in Packaging Engineering, Mechanical Engineering, Industrial Design, or a related discipline.
- Minimum of 2 years of experience in packaging design, preferably within the medical device or healthcare industry.
- Proficiency in 3D CAD software, with SolidWorks experience strongly preferred.
- Solid understanding of thin-gauge thermoforming principles, including draft angles, wall thickness, and undercut design.
- Knowledge of plastic materials commonly used in sterile barrier systems, such as PETG, HIPS, and PP.
- Experience collaborating with tooling and manufacturing teams to ensure designs align with production requirements.
- Familiarity with medical packaging standards and regulations, including FDA, ISO 11607, ASTM, and ISO 13485.
- Strong ability to assess risks during design and commercialization phases and implement effective mitigation strategies.
- Excellent analytical, problem-solving, and communication skills with a focus on usability and performance.
- Ability to manage multiple projects and meet deadlines in a fast-paced, regulated environment.
- Experience designing thermoformed trays, sterile barrier systems, or pharmaceutical packaging is preferred.
- Working knowledge of packaging validation processes (IQ/OQ/PQ) and related documentation.
- Exposure to cleanroom manufacturing environments and regulatory audits is a plus.
- Understanding of human factors and usability principles in medical packaging design.
-
We are seeking a Design Engineer to lead the design and development of thermoformed packaging products at Alloyd. · ...
DeKalb1 week ago
-
We are seeking a creative and detail-driven Design Engineer to lead the development of innovative thermoformed packaging solutions for food and retail markets. · Design and develop thermoformed packaging products from concept through production using SolidWorksTranslate customer ...
DeKalb, IL1 month ago
-
Job Title: Packaging Design Engineer · Industry: Thermoformed Food Grade and Consumer Grade Rigid Packaging Products · Location: On-site in the DeKalb, IL Area · Position Brief: · The Chatham Group Advanced Materials and Technologies Recruiting Team is seeking highly qualified ca ...
DeKalb County17 hours ago
-
The Design Engineer is responsible for driving the design and development of thermoformed medical packaging solutions. · Design and develop thermoformed sterile packaging from initial concept through full-scale production using CAD tools such as SolidWorks. · Interpret customer n ...
Huntley4 weeks ago
-
The job is for a design engineer at Sterling. The candidate will use industry-standard technical software to support analysis and quality control of project deliverables. · ...
Warrenville1 month ago
-
Design engineer responsible for designing and modeling large sheet metal enclosures. · ...
Rockford3 weeks ago
-
Design and model large sheet metal enclosures. · ...
Loves Park3 weeks ago
-
We are seeking a skilled Design Engineer who will be responsible for the design and modeling of large sheet metal enclosures. · This role includes designing, modeling, detailing, and collaborating with the production floor until project release. · ...
Loves Park1 month ago
-
The Design Engineer is responsible for taking a product concept and developing it into a finished product. The senior design engineer will lead all project-based activities from initial CAD design until production to successfully deliver projects on time, cost, and quality. · Cre ...
Batavia $85,000 - $92,000 (USD) Full time1 month ago
-
The Design Engineer is responsible for taking a product concept and developing it into a finished product. Creates and verifies designs using CAE, manual methods, and functional test to minimize risk. Resulting products must meet cosmetic, functional, quality, cost, and timing ex ...
Batavia $85,000 - $92,000 (USD) Full time1 month ago
-
Suncast Corporation is the leading US-based designer and manufacturer of high-quality resin products for the home and industrial markets. · ...
Batavia $70,000 - $92,000 (USD) Full time1 week ago
-
The Design Engineer is responsible for taking a product concept and developing it into a finished product.The design engineer will develop an overall assembled product design using solid modeling techniques and the drawings and models from the senior product designer. · ...
Batavia $75,000 - $85,000 (USD) Full time1 week ago
-
We are seeking a skilled Design Engineer who will be responsible for the design and modeling of large sheet metal enclosures.This role includes designing, modeling, detailing, and collaborating with the production floor until project release. · Create bills of materials. · Assess ...
Rockford1 month ago
-
The Design Engineer will create and modify detailed CAD models, develop bills of materials, and design custom enclosures and fuel tanks for critical power systems. This role involves collaborating with project teams, ensuring compliance with industry standards, and supporting the ...
Rockford $80,000 - $135,000 (USD) per year1 hour ago
-
Design engineer responsible for designing and modeling large sheet metal enclosures. Collaborates with production floor until project release. · Design and model large sheet metal enclosures. · Create bills of materials. · Assess usability, environmental impact, and safety of des ...
Loves Park1 month ago
-
Suncast Corporation is the leading US-based designer and manufacturer of high-quality resin products for the home and industrial markets. · ...
Batavia $85,000 - $92,000 (USD) Full time1 month ago
-
This is a Contract to Hire position based out of Rockford, IL. · Design and model large sheet metal enclosures. · Detail and work with the production floor until release. · ...
Rockford2 weeks ago
-
The design engineer efficiently produces parts to specification in order to ensure customer satisfaction while reducing costs of re-work scrap and returned goods. · Create engineering drawings bill of materials routings manufacturing programs. · Process ECNs Andon change requests ...
Rockford6 days ago
-
Design and model large sheet metal enclosures. · Create the Bill of Materials. · Collaborate with project managers and engineering teams to integrate and enhance product specifications. · Maintain constant communication with vendors and customers regarding project completion. · ...
Rockford2 weeks ago
-
· Job Description · We strive to be Your Future, Your Solution to accelerate your career · Contact Robby Nardini at or , you can also schedule an appointment at to learn more about this opportunity · This is a Direct Hire role. · Design Engineer – Medical Packaging · The Desig ...
Huntley, IL $80,000 - $135,000 (USD) per year4 days ago
Design Engineer - DeKalb - Saige Partners
Description
The Design Engineer is responsible for driving the design and development of thermoformed medical packaging solutions, converting customer and regulatory requirements into manufacturable, compliant, and reliable sterile packaging systems. This role focuses on creative problem-solving, cross-functional collaboration, and early risk identification to support the successful launch of safe, high-quality packaging products.
Key Responsibilities
Qualifications
-
Design Engineer
Only for registered members DeKalb
-
Design Engineer
Only for registered members DeKalb, IL
-
Packaging Design Engineer
Advanced Materials & Technology Recruiting- DeKalb County
-
Design Engineer
Only for registered members Huntley
-
Design Engineer
Only for registered members Warrenville
-
Design Engineer
Only for registered members Rockford
-
Design Engineer
Only for registered members Loves Park
-
Design Engineer
Only for registered members Loves Park
-
Design Engineer
Full time Only for registered members Batavia
-
Design Engineer
Full time Only for registered members Batavia
-
Design Engineer
Full time Only for registered members Batavia
-
Design Engineer
Full time Only for registered members Batavia
-
Design Engineer
Only for registered members Rockford
-
Design Engineer
Only for registered members Rockford
-
Design Engineer
Only for registered members Loves Park
-
Design Engineer
Full time Only for registered members Batavia
-
Design Engineer
Only for registered members Rockford
-
Design Engineer
Only for registered members Rockford
-
Design Engineer
Only for registered members Rockford
-
Design Engineer
Only for registered members Huntley, IL