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    Manufacturing Quality Engineer - Jeffersonville, United States - Autoneum

    Autoneum
    Autoneum Jeffersonville, United States

    2 weeks ago

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    Description

    Job Description

    Job Description

    1. APQP Systems – Plans, coordinates and directs quality programs and activities designed to ensure quality control and quality assurance of the production of products consistent with established budgets and standards.

    2. Administration of the PPAP/APQP process, including supplier approval and customer defined submissions.

    a. Ford PPAP/APQP experience preferred

    3. Directly involved in all new model launches, all activities associated with engineering changes and implementation.

    4. Responsible for the on-time successful launch of all new programs to ensure compliance to customer APQP requirements; interface with Program Management.

    5. Maintain PCR system

    Essential Duties and Responsibilities

    • Provide Leadership, discipline, and support to ensure the highest safety, housekeeping (5S), and professionalism within the Quality department
    • Coordinate plant activities, and provide resources to manufacturing, maintenance and engineering and execution regarding designation of Special Characteristics, SPC, Process Capability
    • Ensure the PPAP process is initiated internally and externally as defined in the AIAG PPAP manual
    • Directly responsible to keep updated on customer APQP requirements
    • Act as a liaison between the plant and customers on product quality issues
    • Directly responsible to initiate CAR's and facilitate supplier corrective actions to ensure closure in a timely manner
    • Coordinate activities regarding Control of Non-conforming Product (includes purchased items; i.e. resin, grommets, push pins, etc.) and Rework Product, including customer rejection/returns
    • Responsible for establishing inspection standards to ensure product quality according to customer standards
    • Assist is developing lab testing activities for incoming product(s) and all third party tests as required
    • Implement and perform calibration systems for Control of inspection, measuring, and test equipment
    • Reviews all data obtained during all quality control and quality assurance activities to ensure consistency with customer requirements and company policies/procedures
    • Keeps management team abreast of significant issues or developments identified during launch activities and actions being taken to improve the situation
    • Directly responsible for inspection method buy-off and MSA requirements
    • Implement/Support a 100% product audit (random quality checks included, but not limited to, part quality and packaging specifications) program
    • Ensure compliance with all related TS 16949 policies and procedures
    • Participate in all plant-wide communications
    • Assist other Autoneum plants as necessary
    • Responsible for all dimensional verification/validation (PPAP, pre-launch, etc.)
    • Coordinate, monitor and assemble all required documentation for successful run at rate demonstration
    • Perform or direct inspection of pre-launch shipments
    • Lead problem solving and preventative action for customer program launch issues

    · Responsible for managing and completing all customer documentation for new model launch(s) in a timely manner

    · Responsible for the following APQP requirements:

    1. Engineering – Layout approvals, RFQ review, review proposed manufacturing processes, training, etc.

    2. Quality-SPC planning, Measurement System Analysis Capability study, blue print review, PPAP readiness, and Launch Readiness Review

    3. Production -Poka-Yoke, TS documentation (flow charts, PFMEA, CP, etc.), cell readiness, start of shift checklist, , training, 5S, etc.

    · Coordinate activities in compliance to customer launch schedule

    · Coordinate PPAP compliance to customer launch schedule

    • Use of effective root cause analysis methodology which includes, but is not limited to, Six Sigma tools, daily meeting, data collection, fish bone diagrams, 5-whys, brainstorming exercises, Kaizen, Value Stream Mapping, etc.
    • Directly responsible for Standard Work, FMEA, Control Plans, WI's and Process Flows

    · Leads a cross-functional team in the APQP and PPAP processes. Assumes direct responsibility for FMEA's, Control Plans, Process Flows and Standard Work documents

    · Responsible to oversee the manufacturing of all pre-production samples (prototype and PPAP) for all new product launches

    · Responsible for initial training of new production process launches

    • Manage internal/external maintenance resources and/or outside contractors as required

    · Comply with all facility safety guidelines and ensure safe work practices are followed

    · Ability to apply effective root cause analysis methodology which includes, but is not limited to, Six Sigma tools, daily meetings, data collection, fish bone diagrams, 5-whys, brainstorming exercises, etc. for CAR requirements

    · Attend production support meetings, New Model Launch CFT meetings, and weekly Change Management meetings

    · Communicate effectively with all levels of the organization to ensure issues are addressed and resolved in a timely manner

    Education / Experience preferred

    • Bachelor's degree in technical or related field preferred or equivalent work experience
    • Minimum of three years experience dealing with Quality systems, procedures and practices for an automotive supplier in a manufacturing environment
    • Thorough understanding of TS 16949 and APQP procedures and requirements
    • Lean Manufacturing experience

    Language Ability

    • Ability to write reports, business correspondence, and procedures
    • Ability to effectively present information and respond to questions from groups of managers, employees and customers

    Math Ability

    · Basics math skills are required.

    Reasoning Ability

    • Ability to define problems, collect data, establish facts, and draw valid conclusions
    • Ability to interpret instructions and deal with abstract and concrete variables

    Computer Skills

    • Proficient in MS Office software (inc. Powerpoint, Word, Project, and Excel) and Outlook
    • Minitab
    • SAP is a plus

    This position works under pressure of deadlines with interruptions occurring regularly.

    Travel is required, by car or air, to visit customers and manufacturing locations.

    The primary purpose of this job description is to summarize the key/essential duties. Other duties may be assigned.

    To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

    Company DescriptionAutoneum develops and produces lightweight and multifunctional materials, components and systems for noise and heat protection for almost all automobile manufacturers across the world. Whether in Europe, Africa, Asia, North or South America: Our production facilities are located in the immediate vicinity of our customers – in the true spirit of a successful partnership.

    Company Description

    Autoneum develops and produces lightweight and multifunctional materials, components and systems for noise and heat protection for almost all automobile manufacturers across the world. Whether in Europe, Africa, Asia, North or South America: Our production facilities are located in the immediate vicinity of our customers – in the true spirit of a successful partnership.
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