Coal Processing Plant Supervisor - Allentown - Blue Signal Search

    Blue Signal Search
    Blue Signal Search Allentown

    13 hours ago

    $1,000,000 - $1,200,000 (USD) per year
    Description

    Coal Processing Plant Supervisor

    On-site | Allentown, PA – Relocation available

    Work Schedule: Typical hours are Monday through Friday, 6 AM to 4 PM, with occasional weekend call-ins for critical maintenance or inventory needs. Shift coverage support may be required during peak demand periods.

    Our client is a privately funded East-Coast coal producer that is pouring fresh capital into modernizing its flagship preparation facility near Allentown. They need a hands-on leader who can lift production, safety, and team performance inside a 400 TPH heavy-media cyclone plant. If you thrive on driving measurable improvements while mentoring people, this role puts you at the center of a high-visibility growth initiative.

    Key Responsibilities

    • Promote a zero-incident culture by leading daily safety meetings and enforcing MSHA and company policies.
    • Direct crushing, screening, heavy-media, thickener, and load-out operations to hit tonnage, quality, and recovery goals.
    • Coordinate preventive and corrective maintenance with mechanical and electrical teams to maximize uptime on conveyors, pumps, PLC-controlled systems, and mobile equipment.
    • Analyze lab results, adjust plant settings, and recommend process changes that increase yield and cut refuse.
    • Develop and manage shift schedules for roughly 20 hourly employees, coaching two foremen plus electricians and operators.
    • Track production, cost, and safety KPIs in Excel or ERP, prepare daily and monthly reports, and propose continuous-improvement projects.

    Required Experience and Qualifications

    • High school diploma or GED (associate or bachelor's in industrial or mineral processing preferred).
    • At least 10 years of mineral-processing experience, ideally in coal, with 5+ years leading a preparation or similar plant.
    • Maintenance and electrical background with proven expertise in PLC controls, conveyor systems, pumps, screens, crushers, and heavy-media cyclone circuits.
    • Strong computer skills: Excel, Word, and familiarity with SAP or comparable procurement/maintenance software.
    • Demonstrated success improving product quality, recovery rates, and cost per ton through data-driven decisions.
    • Leadership and managerial ability to motivate, train, and retain plant personnel; heavy-equipment operating experience is a plus.
    • Working knowledge of federal and Pennsylvania mining regulations; current MSHA certifications valued.

    What's in It for You

    • Competitive base salary, performance bonus, and full benefits.
    • Direct influence on capital-improvement strategy at a site backed by significant investment.
    • Clear advancement path to Plant Manager for leaders who deliver safety and production gains.
    • Long-term stability in a niche anthracite market with growing domestic and export demand.

    About Blue Signal:

    Blue Signal is an award-winning, executive search firm specializing in various specialties. Our recruiters have a proven track record of placing top-tier talent across industry verticals, with deep expertise in numerous professional services. Learn more


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