- Promote a zero-incident culture by leading daily safety meetings and enforcing MSHA and company policies.
- Direct crushing, screening, heavy-media, thickener, and load-out operations to hit tonnage, quality, and recovery goals.
- Coordinate preventive and corrective maintenance with mechanical and electrical teams to maximize uptime on conveyors, pumps, PLC-controlled systems, and mobile equipment.
- Analyze lab results, adjust plant settings, and recommend process changes that increase yield and cut refuse.
- Develop and manage shift schedules for roughly 20 hourly employees, coaching two foremen plus electricians and operators.
- Track production, cost, and safety KPIs in Excel or ERP, prepare daily and monthly reports, and propose continuous-improvement projects.
- High school diploma or GED (associate or bachelor's in industrial or mineral processing preferred).
- At least 10 years of mineral-processing experience, ideally in coal, with 5+ years leading a preparation or similar plant.
- Maintenance and electrical background with proven expertise in PLC controls, conveyor systems, pumps, screens, crushers, and heavy-media cyclone circuits.
- Strong computer skills: Excel, Word, and familiarity with SAP or comparable procurement/maintenance software.
- Demonstrated success improving product quality, recovery rates, and cost per ton through data-driven decisions.
- Leadership and managerial ability to motivate, train, and retain plant personnel; heavy-equipment operating experience is a plus.
- Working knowledge of federal and Pennsylvania mining regulations; current MSHA certifications valued.
- Competitive base salary, performance bonus, and full benefits.
- Direct influence on capital-improvement strategy at a site backed by significant investment.
- Clear advancement path to Plant Manager for leaders who deliver safety and production gains.
- Long-term stability in a niche anthracite market with growing domestic and export demand.
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Coal Processing Plant Supervisor - Allentown - Blue Signal Search
Description
Coal Processing Plant Supervisor
On-site | Allentown, PA – Relocation available
Work Schedule: Typical hours are Monday through Friday, 6 AM to 4 PM, with occasional weekend call-ins for critical maintenance or inventory needs. Shift coverage support may be required during peak demand periods.
Our client is a privately funded East-Coast coal producer that is pouring fresh capital into modernizing its flagship preparation facility near Allentown. They need a hands-on leader who can lift production, safety, and team performance inside a 400 TPH heavy-media cyclone plant. If you thrive on driving measurable improvements while mentoring people, this role puts you at the center of a high-visibility growth initiative.
Key Responsibilities
Required Experience and Qualifications
What's in It for You
About Blue Signal:
Blue Signal is an award-winning, executive search firm specializing in various specialties. Our recruiters have a proven track record of placing top-tier talent across industry verticals, with deep expertise in numerous professional services. Learn more
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Coal Processing Plant Supervisor
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Maintenance & Corrections Officer
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Supervisor, Production
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Material Handler I
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Forklift Driver
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FSQ Technician I
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Operations Downline Operator II
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Machine Technician Level 2
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Sanitation Specialist
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FSQ Technician I
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pallet reman piece rate
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Operations Coordinator 1st Shift
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Sanitation Specialist
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2nd Shift Warehouse Supervisor
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Lead, Enterprise Asset Management
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Production Operator ATO
Only for registered members Allentown, PA, US,
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Maintenance / Corrections Officer
Only for registered members Allentown
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Landscape Technician
Only for registered members Allentown, PA
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Electromechanical Technician
Full time Only for registered members Allentown