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Process Engineer - Greenville, United States - Magnetic Technologies Corporation
Description
Job Description
Job DescriptionBrief Summary of Position:
Die Cast Engineer
Introduction
We are seeking a highly skilled and innovative Die Cast Engineer to join our dynamic manufacturing team. In this critical role, you will be instrumental in designing and optimizing die cast components, spearheading process improvements, and ensuring the highest quality of production. Your expertise in die casting processes, tooling design, and metallurgy will drive our success in delivering top-notch products to our customers. If you have a passion for engineering excellence and a track record of technical achievements in die casting, we invite you to apply and help shape the future of our manufacturing operations.
Job Responsibilities
Develop and implement process improvements for die casting operations, focusing on efficiency, quality, and cost reduction.
Design and engineer die cast molds, including drafting, modeling, and simulations to ensure quality production.
Oversee maintenance, setup, and troubleshooting of die cast machinery and equipment.
Collaborate with cross-functional teams to integrate die casting processes into the overall manufacturing system.
Conduct root cause analysis for any defects in die cast parts and implement corrective actions.
Coordinate with material suppliers to ensure high-quality alloys are used for casting.
Assist in the development of budgets for the die casting department and monitor expenditures.
Establish and monitor key performance indicators (KPIs) for the die casting process to ensure targets are met.
Provide technical guidance and training to die cast technicians and operators.
Stay updated with the latest die casting technologies and industry trends to drive continuous improvement.
Ensure that all die casting operations comply with safety regulations and environmental standards.
Participate in the design review process and provide feedback on manufacturability of new products related to die casting.
Manage projects related to new die cast equipment installation or existing equipment upgrades.
Collaborate with quality assurance to develop inspection criteria for die cast parts.
Document standard operating procedures (SOPs) and work
Job Requirements
Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related technical field
Minimum of 3-5 years of experience in die casting process engineering
Proficient in the use of die casting simulation software
Strong knowledge of die cast tooling design and maintenance
Experience with aluminum and/or zinc die casting processes
Familiarity with statistical process control (SPC) and process optimization techniques
Understanding of metallurgy principles as they pertain to die casting alloys
Ability to design and conduct experiments, as well as analyze and interpret data
Proficiency in CAD software, such as AutoCAD or SolidWorks, for designing and modifying tooling and fixtures
Experience with lean manufacturing principles and Six Sigma problem-solving methodology
Knowledge of OSHA regulations and commitment to maintaining a safe work environment
Strong project management skills, capable of leading projects from conception through to completion
Excellent communication and teamwork skills for collaborating with cross-functional teams
Ability to troubleshoot and resolve production issues related to die casting
Willingness to work on the shop floor and provide hands-on engineering support when necessary
Availability to work extra hours and be on-call for emergency situations, if required
Working Conditions
Physical requirements
#RAM
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.
