- Manage projects, NPI and other product launches through utilization of the DIAMOND stage gate process
- Develop, recommend and implement new product design and product improvement efforts managing product development process through various stages including prototype development and certification, material / labor costing, and production methodology.
- Support SMART program by defining and facilitating continuous improvement activities; apply Lean, Six Sigma and sound RCA tools.
- With support of the Director of Engineering, coordinate closely with other departments including Sales, Supply Chain, Quality and Operations as well as outside suppliers, designers and technicians throughout all stages of product design and improvement processes.
- Design and simulate tooling and process to produce a finished forged part that meets customer specifications
- Utilize design software and tools to provide valid information to technically support sales
- Designs forged part from customer's machine drawing, forging part drawing, or 3-D model. Revises drawings and models due to customer changes or internal needs.
- Designs the preform shapes and operations required to produce the finish forged part
- Setup and run FEM simulations to validate that the tooling design will produce an acceptable finish forging
- Interfaces with shop floor associates to discuss and resolve design and manufacturing issues
- Other duties as assigned
- BS in Mechanical Engineering, or similar discipline with 3+ years experience in a manufacturing environment, forging experience preferred. College graduates with relevant experience will also be considered along with Fundamentals solid mechanics, and Fundamentals of Materials Science or Metallurgy
- Proven ability to manage projects and multiple concurrent priorities
- Excellent written and verbal communication skills
- Must possess solid analytical skills in defining problems, collecting data, establishing facts, and drawing valid conclusions
- Introductory experience with 3D CAD package, prefer CATIA V5 or Creo (Pro-Engineer)
- 1000+ hours Machine time preferred
- Familiarity with finite element modeling principles
- Experience with stress/strain, deformations, and thermal distributions
- Must understand all pre-processing concepts such as boundary conditions and meshing
- Must understand all processing concepts and have
- Must understand post processing and be able to interpret the outcomes of a FE model.
- Metal flow simulation software a plus (DEFORM 2D/3D)
- Knowledge of drawing and dimensioning standards (ASME Y and later)
- Experience with detailing and understanding tooling layouts and assemblies
- Comfortable with heat transfer, including finite differences, and deriving boundary conditions
- BS in Mechanical Engineering, or similar discipline with 3+ years' experience in a manufacturing environment, forging experience preferred. College graduates with relevant experience will also be considered along with Fundamentals solid mechanics, and Fundamentals of Materials Science or Metallurgy
- Proven ability to manage projects and multiple concurrent priorities
- Excellent written and verbal communication skills
- Must possess solid analytical skills in defining problems, collecting data, establishing facts, and drawing valid conclusions
- Introductory experience with 3D CAD package, prefer CATIA V5 or Creo (Pro-Engineer)
- 1000+ hours Machine time preferred
- Familiarity with finite element modeling principles
- Experience with stress/strain, deformations, and thermal distributions
- Must understand all pre-processing concepts such as boundary conditions and meshing
- Must understand all processing concepts and have
- Must understand post processing and be able to interpret the outcomes of a FE model.
- Metal flow simulation software a plus (DEFORM 2D/3D)
- Knowledge of drawing and dimensioning standards (ASME Y and later)
- Experience with detailing and understanding tooling layouts and assemblies
- Comfortable with heat transfer, including finite differences, and deriving boundary conditions
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Design Project Engineer - Cleveland, United States - SIFCO
Description
Job DetailsJob Location
Cleveland - Cleveland, OH
Position Type
Full Time
Education Level
Bachelor's Degree
Salary Range
$62, $90,000.00 Salary
Job Shift
1st Shift
Job Category
Engineering
Description
We supply flight-critical forged components and machined assemblies to all of the leading aircraft and engine manufacturers in the world. These components can be found on virtually all of the commercial and military fixed-wing aircraft as well as helicopters and business jets. We achieve success through our core values of Responsiveness, Respect, Passion, and Integrity. We provide awesome opportunities to excel in doing what you love at work and reward our team members with strong professional development and growth opportunities. If you are interested in working in a fast paced aerospace manufacturing environment, and have a passion for driving and owning process improvements, apply for our Design/Project Engineer role today
SUMMARY
Design / Project Engineer is responsible for providing engineering and technical expertise for new and existing product and process development and improvement / troubleshooting. Design / Project Engineer works as a liaison operating at the intersection of the engineering, sales, quality and operations departments. Incumbent use customer input and sales information to design or re-design, develop and / or test process, tooling and method designs. This position will also conduct simulations of metal flow to improve the tooling and method designs.
ESSENTIAL DUTIES AND RESPONSIBILITIES:
Ability to read and interpret documents such as safety rules, operating and maintenance instructions.
MATHEMATICAL SKILLS
Ability to apply concepts such as fractions, percentages, ratios and proportions to practical situations.
REASONING ABILITY
Ability to interpret a variety of instructions furnished in written, oral, diagram or schedule form.
PHYSICAL DEMANDS
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this job, the employee is regularly required to sit; use hands and fingers, handle, or feel; and talk or hear. The employee frequently is required to sit. The employee is occasionally required to stand and walk; climb or balance, stoop, knell, crouch, or crawl; and taste or smell. The employee must frequently lift and/or move up to 50 pounds and occasionally life and /or move up to 100 pounds. Specific vision ability required by this job includes close vision, distance vision, peripheral vision, depth perception and ability to adjust focus.
WORK ENVIRONMENT
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this job, the employee is occasionally exposed to fumes or airborne particles and vibration. The noise level in the work environment is usually moderate.
We believe a workforce with diverse backgrounds and skills helps us realize our full potential. We are proud to be an equal-opportunity employer, providing an inclusive workplace with growth opportunities for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual origin, gender identity, national origin, disability, or protected Veteran status.
SIFCO has a competitive compensation and benefits package, including medical, dental, vision, life insurance, disability, flexible spending accounts, supplemental insurance, and a 401(k) plan with a generous match.
If you need assistance with the application process due to a disability, please email
Qualifications
QUALIFICATIONS
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EDUCATION and/or EXPERIENCE
SIFCO has a competitive compensation and benefits package, including medical, dental, vision, life insurance, disability, flexible spending accounts, supplemental insurance, and a 401(k) plan with a generous match.
If you need assistance with the application process due to a disability, please email